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Sr Process Engineer Jobs in Bethlehem, PA (NOW HIRING)

Senior Process Engineer

Allentown, PA · On-site

$102K - $132K/yr

Senior Process Engineer | Process Engineer Lead | cGMP Chemical Manufacturing | Pennsylvania We're partnering with a growing manufacturer of high-purity cGMP chemicals used in pharmaceutical and ...

Sr Process Engineer

Bethlehem, PA · On-site

$102K - $132K/yr

Your Opportunity, Your Team As a Senior Process Engineer at QVC, you'll help drive innovation and operational excellence across our Fulfillment Centers, reporting to the Sr Manager, Process ...

Sr Process Engineer

Bethlehem, PA · On-site

$102K - $132K/yr

Your Opportunity, Your Team As a Senior Process Engineer at QVC, you'll help drive innovation and operational excellence across our Fulfillment Centers, reporting to the Sr Manager, Process ...

Senior Process Engineer

Lopatcong, NJ · On-site

$98K - $127K/yr

You will participate on project and technical teams providing technical guidance to plant operations, project teams, and other process engineers * Develop controls philosophies and narratives and ...

Senior Process Engineer

Lopatcong, NJ · On-site

$98K - $127K/yr

You will participate on project and technical teams providing technical guidance to plant operations, project teams, and other process engineers * Develop controls philosophies and narratives and ...

Process Engineer

Belvidere, NJ · On-site

$100K - $120K/yr

Process Engineer The Process Engineer provides technical direction for a defined portion of the production process and shares responsibility for department performance in safety, health, environment ...

Support the strategic priorities of the engineering department to ensure safe, efficient, high-quality production. • Continuously evaluate existing processes and systems to identify opportunities ...

The Process Engineer will be primarily responsible for developing process engineering designs and specifications for UIG Vacuum Pressure Swing Adsorption (VPSA) projects and commercial proposals. The ...

The Process Engineer will be primarily responsible for developing process engineering designs and specifications for UIG Vacuum Pressure Swing Adsorption (VPSA) projects and commercial proposals. The ...

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Sr Process Engineer information

See Bethlehem, PA salary details

$74.1K

$119.7K

$168.5K

How much do sr process engineer jobs pay per year?

As of Aug 29, 2026, the average yearly pay for sr process engineer in Bethlehem, PA is $119,672.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,800.00 and $132,900.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What are popular job titles related to Sr Process Engineer jobs in Bethlehem, PA?

For Sr Process Engineer jobs in Bethlehem, PA, the most frequently searched job titles are:

What cities near Bethlehem, PA are hiring for Sr Process Engineer jobs?

Cities near Bethlehem, PA with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Bethlehem, PA as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 18% Part Time, 2% Contract, and 2% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $119,672 per year, or $57.5 per hour.

Senior Process Engineer

The Richmond Group

Allentown, PA • On-site

$102K - $132K/yr

Full-time

Posted 24 days ago


Job description

Job Description
Senior Process Engineer | Process Engineer Lead | cGMP Chemical Manufacturing | Pennsylvania
We're partnering with a growing manufacturer of high-purity cGMP chemicals used in pharmaceutical and biotech applications. They are investing in expanding their capabilities, which includes building a team to conduct process development, commercialization, and manufacturing excellence. This is an opportunity to lead impactful engineering projects while remaining hands-on with technical problem solving.
What You'll Do
  • Lead process development, optimization, scale-up, and commercialization projects.
  • Improve manufacturing throughput, quality, safety, and cost across chemical operations.
  • Drive process validation, qualification, and cGMP compliance initiatives.
  • Troubleshoot production issues and implement long-term engineering solutions.
  • Partner with Manufacturing, Quality, Maintenance, Validation, and EHS on critical projects.
  • Mentor engineers while helping strengthen the overall engineering function.

What We're Looking For
  • BS in Chemical Engineering or related field.
  • Experience in chemical manufacturing, fine chemicals, pharmaceutical ingredients, specialty chemicals, or other regulated process industries.
  • Background in process scale-up, continuous improvement, and manufacturing optimization.
  • Knowledge of cGMP manufacturing, process validation, and change control.
  • Experience with reactors, centrifuges, dryers, pumps, utilities, and other process equipment.

This is an outstanding opportunity for an engineer looking to step into a true technical leadership role where you'll influence manufacturing strategy, lead major process improvements, and help support the production of critical pharmaceutical ingredients.
Interested in learning more? Apply or message me directly for a confidential conversation.