ZipRecruiter

Log In

1

Senior Process Development Engineer Jobs in Malvern, PA

AIRCO

Sr. Development Engineer

Philadelphia, PA · On-site

$105K - $144K/yr

Develop and maintain first-principles process simulations and mechanistic models for reaction ... development, process modeling, simulation, and scale-up engineering within chemical process ...

Verdantas

Senior Land Development Engineer

Wilmington, DE · On-site

$95K/yr

As a Sr. Land Development Engineer , you'll work with multidisciplinary design teams and help manage high-impact site development projects across Delaware. Your work will span from site layouts and ...

Verdantas

Senior Land Development Engineer

Wilmington, DE · On-site

$95K/yr

As a Sr. Land Development Engineer , you'll work with multidisciplinary design teams and help manage high-impact site development projects across Delaware. Your work will span from site layouts and ...

previous page

Showing results 41-60

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Malvern, PA

Senior Process Development Engineer information

See Malvern, PA salary details

$73.6K

$118.8K

$167.3K

How much do senior process development engineer jobs pay per year?

As of Sep 6, 2026, the average yearly pay for senior process development engineer in Malvern, PA is $118,848.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,100.00 and $132,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Malvern, PA?

For Senior Process Development Engineer jobs in Malvern, PA, the most frequently searched job titles are:

What cities near Malvern, PA are hiring for Senior Process Development Engineer jobs?

Cities near Malvern, PA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Malvern, PA as of August 2026, with employment types broken down into 100% Full Time. Highlights an 70% In-person, 10% Hybrid, and 20% Remote job distribution, with an average salary of $118,848 per year, or $57.1 per hour.

Mechanical Product development Engineer

Systel

West Chester, PA

Contractor

Re-posted 19 days ago

Job description

Company Description

Systel Inc. is one of the leading providers of Information Technology & Engineering Services with offices distributed globally. Systel has combined group strength of 400+ strong resource base deployed in Fortune 500 companies across the globe for more than a decade in ERP, BI, IMS, Web, Content Management and Engineering. SYSTEL INC. IS AN EQUAL OPPORTUNITY EMPLOYER"

Job Description

Title: Mechanical Process Development Engineer
Location: West Chester PA
Duration: Long term
Rate: Negiotable
    Support multiple R&D projects. 
    Work with internal R&D teams in the design and development of new patient specific products. 
    Work would include CAD, FEA, GD&T, design of instruments, completion of Risk Assessments, and design validations. 
    Experience with software as a medical device could offset the number of years of experience.

Additional Information

All your information will be kept confidential according to EEO guidelines.

Apply