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Process Engineer Jobs in Malvern, PA (NOW HIRING)

The Process Engineer is responsible for evaluating and improving manufacturing processes, tooling, machining methods, and equipment capabilities to support operational efficiency, quality, and cost ...

We are seeking a Process Engineer to provide hands-on engineering support across all plant operations. This role focuses on improving manufacturing processes, supporting maintenance and quality ...

Process Engineer

Philadelphia, PA · On-site

$76K - $114K/yr

The Process Engineer interacts with the business, R&D, and plant groups to identify improvements and expansions to existing product lines. This position develops new products and processes that will ...

Process Engineer

Exton, PA · On-site

$80K - $100K/yr

We are seeking a Process Engineer , for our Process Engineering team located in the Exton, PA area. The Salary range for the position is $80,000 - $100,000. How you will make a difference @ FARO ...

We are seeking a Process Engineer , for our Process Engineering team located in the Exton, PA area. The Salary range for the position is $80,000 - $100,000. How you will make a difference @ FARO ...

Develop and manage new processes and projects thoroughly with proper documentation and consistent monitoring while reporting up to date statuses to the Engineering manager and supervisor * Establish ...

Develop and manage new processes and projects thoroughly with proper documentation and consistent monitoring while reporting up to date statuses to the Engineering manager and supervisor * Establish ...

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Process Engineer Join the team behind iconic brands like Huggies, Kleenex, Cottonelle, Scott, Kotex, Poise, Depend, and Kimberly-Clark Professional At Kimberly-Clark, it's all here for you-innovation ...

Senior Process Engineer

Blue Bell, PA · On-site

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing, and integrating the different pieces of a design puzzle? Are you seeking the next step in your career ...

Senior Process Engineer

Blue Bell, PA

$99K - $128K/yr

SENIOR PROCESS ENGINEER Do you have an innate curiosity when it comes to learning, implementing, and integrating the different pieces of a design puzzle? Are you seeking the next step in your career ...

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA . Together we will all be sharing ...

Senior Process Engineer

Conshohocken, PA · On-site

$102K - $132K/yr

Overview The Senior Process Engineer position is an exciting opportunity to join PM Group's quickly growing Philadelphia area team located out of Conshohocken, PA . Together we will all be sharing ...

Senior Process Engineer

Philadelphia, PA · On-site +1

$104K - $135K/yr

Overview / Responsibilities Senior Process Engineer (Life Sciences) Wood is currently seeking a Senior Process Engineer to join our Life Sciences (Biotechnology / Pharmaceuticals) team within our ...

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Process Engineer information

See Malvern, PA salary details

$48.6K

$90.3K

$139.8K

How much do process engineer jobs pay per year?

As of Jul 26, 2026, the average yearly pay for process engineer in Malvern, PA is $90,295.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,100.00 and $101,100.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
What are the most commonly searched types of Process Engineer jobs in Malvern, PA? The most popular types of Process Engineer jobs in Malvern, PA are:
What are popular job titles related to Process Engineer jobs in Malvern, PA? For Process Engineer jobs in Malvern, PA, the most frequently searched job titles are:
What cities near Malvern, PA are hiring for Process Engineer jobs? Cities near Malvern, PA with the most Process Engineer job openings:
Infographic showing various Process Engineer job openings in Malvern, PA as of July 2026, with employment types broken down into 1% Locum Tenens, 92% Full Time, 4% Part Time, and 3% Contract. Highlights an 88% Physical, 5% Hybrid, and 7% Remote job distribution, with an average salary of $90,295 per year, or $43.4 per hour.
Process Engineer

Other

Posted 11 days ago


Job description

POSITION SUMMARY:

The Process Engineer is responsible for evaluating and improving manufacturing processes, tooling, machining methods, and equipment capabilities to support operational efficiency, quality, and cost reduction initiatives. This role drives continuous improvement efforts through tooling enhancements, equipment upgrades, machining process optimization, and implementation of effective manufacturing solutions.

The position supports the full project lifecycle, including CAD/CAM drawing creation, technical detailing, quoting, execution, and implementation of manufacturing methods within the ERP system. The Process Engineer also provides hands-on support to the manufacturing floor by troubleshooting production issues, performing root cause analysis, and recommending practical, data-driven corrective actions. Strong mechanical aptitude, problem-solving skills, and the ability to collaborate across departments are essential for success in this role.

ESSENTAL RESPONSIBILITIES:

·         Identify and implement process improvements for machining operations and products

·         Develop, maintain, and update manufacturing procedures and documentation 

·         Develop and coordinate training programs for employees

·         Support quoting activities for new business opportunities

·         Assist in the design and development of tooling and fixtures, including CAD/CAM modeling

·         Collaborate with Manufacturing Engineers to develop process improvements for tube forming, laser cutting, and welding operations

·         Support the Quality Department in maintaining compliance with quality management systems and standards, including AS9100