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Senior Process Development Engineer Jobs in Durham, NC

Danaher

Senior Engineer, Process Validation

Raleigh, NC · On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

Danaher

Senior Engineer, Process Validation

Raleigh, NC · On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

Stantec

Process Engineer - Industrial Water

Raleigh, NC · On-site

Senior Process Engineers routinely assist in the development of detailed proposals for a wide variety of project settings. Your Key Responsibilities * Perform business development/application tasks ...

Black & Veatch

Sr Wastewater Process Engineer

Cary, NC · Hybrid

$96K - $124K/yr

With flexible ways of working and meaningful development opportunities, you'll build a career you ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

Black & Veatch

Sr Wastewater Process Engineer

Cary, NC · On-site

$96K - $124K/yr

With flexible ways of working and meaningful development opportunities, you'll build a career you ... Function in a lead wastewater process engineer role as a technical specialist in the areas of ...

Black & Veatch

Sr. PFAS Process Engineer

Cary, NC · Hybrid

$96K - $124K/yr

With flexible ways of working and meaningful development opportunities, you'll build a career you ... The Team Black & Veatch Process Engineers develop technical solutions that are critical to winning ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Durham, NC

Senior Process Development Engineer information

See Durham, NC salary details

$72.5K

$117K

$164.8K

How much do senior process development engineer jobs pay per year?

As of Aug 10, 2026, the average yearly pay for senior process development engineer in Durham, NC is $117,035.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,500.00 and $130,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Durham, NC? For Senior Process Development Engineer jobs in Durham, NC, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Durham, NC look for? The top searched job categories for Senior Process Development Engineer jobs in Durham, NC are:
What cities near Durham, NC are hiring for Senior Process Development Engineer jobs? Cities near Durham, NC with the most Senior Process Development Engineer job openings:
Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Durham, NC as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $117,035 per year, or $56.3 per hour.

Senior CVD Process Engineer

MACOM Technology Solutions Holdings

Durham, NC • On-site

$100K - $130K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago

Job description

MACOM (NASDAQ: MTSI) is a global leader in the design and manufacture of advanced semiconductor products across a diverse range of end markets, including Data Centers, Telecommunications, Industrial and Aerospace and Defense. We develop innovative, cutting-edge technologies and products across the spectrum of radio frequency (RF), microwave, millimeter wave, photonics and high-speed analog technologies. Our solutions support critical network infrastructure applications like artificial intelligence, high performance computing, satellite communications, radar, unmanned aerial vehicles, medical equipment, test and measurement and advanced wireless networks.
MACOM has more than 75 years of expertise in semiconductor process development, wafer fabrication, circuit design, advanced packaging, systems architecture and applications engineering. We are committed to our customers' success. We partner with customers to help solve their most challenging problems by providing semiconductor solutions that are at the forefront of the highest power, highest frequency and/or highest data rates.
Leading technologies, innovative products and driven employees. Come be a part of MACOM and help advance the next generation of connectivity infrastructure!
Senior CVD Process Engineer
Job Description:
In this critical role you will be responsible for the CVD, Diffusion, and Implant processes within MACOM's internal semiconductor fab. The product portfolio includes GaN, GaAs, Si, and InP based technologies. Responsibilities include development, continuous improvement, and sustaining processes all in close partnership with Device and Integration Engineering as well as Business Unit design teams. You will be expected to define and set deliverables, plan resources, and achieve desired results. Excellent judgment, expertise in semiconductor processing, and an optimistic, can-do approach are essential to success in this role. The position reports to the Director of Engineering.
Overview:
As a member of the process engineering team, the Thin Film Process Engineer will be responsible for sustaining existing and Diodes and developing new processes in the area of CVD/PVD, ALD Deposition in the MACOM wafer fab located in RTP, NC.
Prerequisite Skills and Experience:
  • Solid hands-on experience with thin film deposition processing in a semiconductor manufacturing environment
  • Working knowledge of CVD/PVD, ALD thin film deposition tools, including process objectives, hardware fundamentals, and typical failure modes.
  • Familiarity with process control concepts and statistical analysis
  • Ability to interpret and act on process and tool data to resolve yield, defect, or performance issues
  • Effective communication skills, both written and verbal.
  • Willingness to work in a cleanroom environment.
  • Ability to work constructively with a cross-functional Team of Fab Operations, Quality, Facilities, Equipment Engineering and Technicians.

Additional Desirable Skills:
  • Familiarity with semiconductor process integration requirements, including interactions with lithography, deposition, dry etch and clean steps
  • Experience with Statistical Process Control (SPC) tools and methodologies (e.g., control charts, Cp/Cpk analysis, DOE).
  • Basic coding or scripting skills (e.g., Python, MATLAB, or R) to support data analysis and SPC automation.
  • Familiarity with data visualization tools (e.g., JMP, Tableau, or Power BI).
  • Understanding of Design of Experiments (DOE) and root cause analysis techniques (e.g., 5 Whys, Fishbone diagrams).
  • Improve Automation, Data collection, and Mean Time to Detect (MTTD) to set up Product and Process checks.
  • Ability to provide guidance to non-exempt and exempt personnel.
  • Exposure to Six Sigma or Lean Manufacturing principles.

Job Qualifications:
  • BS or MS degree in Engineering or Physics with at least 5 years of CVD experience.
  • Demonstrated knowledge in compound semiconductor processes for high frequency applications.
  • Familiarity with typical materials systems for compound semiconductor.
  • Strong understanding of semiconductor device physics and IC processing, data mining and statistics, SPC, DOE, Lean manufacturing, Six Sigma, and structured problem solving.
  • Must have a proven track record of solving technical problems, project ownership, meeting deadlines, and multitasking.
  • Must display a strong sense of ownership, drive and dedication to continuous improvement.
  • Must display an enthusiastic boldness for taking on aggressive goals and a commitment to achieving them.
  • Must possess the ability to work collaboratively with cross functional teams to improve processes.
  • Excellent verbal/written communication skills, including technical writing for summarizing data and findings, writing process and equipment specifications and work instructions.
  • Detail-oriented with strong organizational skills.
  • Due to ITAR restrictions, must be US citizen or Permanent Resident.

EEO:
MACOM is an Equal Opportunity Employer committed to a diverse workforce. MACOM will not discriminate against any worker or job applicant on the basis of race, color, religion, sex, gender identity, sexual orientation, national origin, age, disability, genetic information, veteran status, military service, marital status, or any other category protected under applicable law.
Reasonable Accommodation:
MACOM is committed to working with and providing reasonable accommodations to qualified individuals with physical and mental disabilities. If you have a disability and are in need of a reasonable accommodation with respect to any part of the application process, please call +1-978-656-2500 or email HR_Ops@MACOM.com. Provide your name, phone number and the position title and location in which you are interested, and nature of accommodation needed, and we will get back to you. We also work with current employees who request or need reasonable accommodation in order to perform the essential functions of their jobs.
ITAR
Due to ITAR regulations, only candidates who are U.S. Persons (U.S. citizens, U.S. nationals, lawful permanent residents, or individuals granted asylum or refugee status) will be considered for this position.
RSU Eligible
This position is eligible to receive restricted stock unit (RSU) awards and cash bonuses, solely at MACOM's discretion, subject to individual and company performance.
Benefits: This position offers a comprehensive benefits package including but not limited to:
Health, dental, and vision insurance.
Employer-sponsored 401(k) plan.
Paid time off.
Professional development opportunities.

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