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Senior Process Development Engineer Jobs in Durham, NC

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Senior Process Engineer - Liquid Systems

Raleigh, NC ยท On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within ... Lead the design and development of liquid processing systems for food and beverage manufacturing ...

Senior Process Engineer - Liquid Systems

Raleigh, NC ยท On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within ... Lead the design and development of liquid processing systems for food and beverage manufacturing ...

Senior Process Engineer - Liquid Systems

Raleigh, NC ยท On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within ... Lead the design and development of liquid processing systems for food and beverage manufacturing ...

Senior Process Engineer - Liquid Systems

Raleigh, NC ยท On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within ... Lead the design and development of liquid processing systems for food and beverage manufacturing ...

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within ... Lead the design and development of liquid processing systems for food and beverage manufacturing ...

Senior Process Engineer - Liquid Systems

Raleigh, NC ยท On-site

$101K - $130K/yr

We are seeking a Senior Process Engineer with deep expertise in liquid processing systems within ... Lead the design and development of liquid processing systems for food and beverage manufacturing ...

ERG is seeking a Senior Process Safety Engineer or Chemical Engineer to join our Risk Management Program (RMP) and Process Safety Management (PSM) compliance and enforcement team providing support to ...

Senior Process Engineer (CQV)

Raleigh, NC ยท On-site

$90 - $120/hr

... Development of CIP/SIP strategy, Automation development and GMP Design review). * Demonstrate ... Minimum of six (6) years of Process Engineering, Manufacturing, Technical support group or ...

Development Engineer Location: Raleigh, NC Amphenol Communications Solutions (ACS), a division of ... Process Engineering, Test Lab personnel, other Engineers (local and global). * Ability to ...

Showing results 21-40

Senior Process Development Engineer information

See Durham, NC salary details

$72.5K

$117K

$164.8K

How much do senior process development engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process development engineer in Durham, NC is $117,035.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,500.00 and $130,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Durham, NC? For Senior Process Development Engineer jobs in Durham, NC, the most frequently searched job titles are:
What job categories do people searching Senior Process Development Engineer jobs in Durham, NC look for? The top searched job categories for Senior Process Development Engineer jobs in Durham, NC are:
What cities near Durham, NC are hiring for Senior Process Development Engineer jobs? Cities near Durham, NC with the most Senior Process Development Engineer job openings:
Infographic showing various Senior Process Development Engineer job openings in Durham, NC as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 17% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $117,035 per year, or $56.3 per hour.

Senior Process Engineer - Solution Prep, Upstream, and Downstream

Initial Therapeutics, Inc.

Holly Springs, NC โ€ข On-site

$85 - $115/hr

Other

Posted 5 days ago


Job description

Senior Process Engineer โ€“ Solution Prep, Upstream and Downstream What you will do
  • Support the design and build of manufacturing equipment systems by aligning design review processes and documents with site requirements, including equipment design and sizing, architecture and electrical distribution, and piping and instrumentation diagrams.
  • Support factory acceptance testing working in partnership with global engineering during site installation, including reviewing protocols and resolving punch list items.
  • Work with capital project team to ensure systems are installed and operating safely, comply with pertinent environmental health/safety practice, rules and regulations, and Amgen global engineering requirements. Ensure that systems are installed per the design requirements.
  • Execute and guide the commissioning and validation of systems to ensure their operational capability is aligned with manufacturing requirements, GMP regulation, and on-time project delivery. Support execution of engineering and performance qualification runs while providing hypercare support as needed.
  • Perform engineering assessments for plant equipment operations, implementing equipment modifications, and supporting engineering runs in support of new product/technology introductions as required.
Site Operations
  • Responsible system owner for Solution Prep, Upstream and Downstream Drug substance process equipment, areas, and systems, providing endโ€‘toโ€‘end support for operations.
  • Effectively collaborate with key customers and support groups (e.g., Manufacturing, Quality, Process Development, Maintenance, network partners) to ensure reliable plant operations.
  • Work with original equipment manufacturers for breakdown and planned maintenance of process equipment as applicable.
  • Lead identifying and implementing engineeringโ€‘based improvements or upgrades to process equipment systems. This may include developing business cases for improvements, identifying design requirements, and translating these requirements into process equipment/system design, specifications, and supporting the construction, startup, and validation of equipment.
  • Develop master maintenance programs for equipment, ensure the availability of spare parts, and coordinate maintenance activities to ensure systems are in proper working order.
  • Ensure plant readiness and quality and regulatory compliance for internal audits, external agency audits, and partner audits for the process equipment.
  • Provide technical mastery and problemโ€‘solving leadership to proactively reduce production downtime. This includes leading technical root cause analysis and implementation of corrective/preventive actions for families of systems.
  • Lead new product/technology introductions by performing engineering assessments, equipment performance risk assessments, identifying gaps and owning their remediation, implementing equipment modifications, and supporting engineering runs.
  • Provide rotational onโ€‘call support and/or shift support based on business needs to ensure 24x7 dayโ€‘toโ€‘day reliability of Solution Prep, Upstream and Downstream systems for plant operations.
  • Onโ€‘site and up to 10% domestic/international travel.
What we expect of you

We are all different, yet we all use our unique contributions to serve patients. The engineering professional we seek enjoys challenges and is motivated to help serve patients with these qualifications.

Basic Qualifications
  • Doctorate degree
  • Masters degree and 2 years of Engineering experience
  • Bachelorโ€™s degree and 4 years of Engineering experience
  • Associateโ€™s degree and 8 years of Engineering experience
  • High school diploma / GED and 10 years of Engineering experience
Preferred Qualifications
  • Degree in Chemical or Mechanical Engineering or similar engineering discipline.
  • 6+ years of relevant work experience with 5+ years of experience in Biopharmaceutical operations/manufacturing environment.
  • Direct knowledge of design and troubleshooting with GMP Biopharmaceutical Production facility equipment/systems with direct experience with Solution Prep, Upstream, and Downstream purification equipment such as weigh and dispense equipment, solution preparation vessels, cell culture reactors, centrifugation, chromatography, viral filtration skids, and UF/DF skids as well as other equipment needed to support these processes such as autoclaves, clean in place (CIP) systems, washers, clean steam, water for injection, etc.
  • Experience with Tech Transfer, Process Design, and Commissioning & Qualification.
  • Experience working in a regulated environment (e.g., cGMP, OSHA, EPA, etc.) and familiarity with GMP quality systems/processes such as change control, nonโ€‘conformances, corrective and preventative actions, and qualifications/validation.
  • Understanding of safety requirements working in a GMP Biopharmaceutical production facility.
  • Independent, ambitious, organized, able to multiโ€‘task in project environments, and skilled in communication, facilitation, and teamwork.
  • Strong leadership, technical writing, and communication/presentation skills.
  • Work schedule flexibility as required to support 24/7 operations.
  • Ability for domestic/international travel.
What you can expect of us

In addition to the base salary, Amgen offers competitive and comprehensive Total Rewards Plans that are aligned with local industry standards.

Equal Opportunity Employer & Accommodation

Amgen is an Equal Opportunity employer and will consider all qualified applicants for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, protected veteran status, disability status, or any other basis protected by applicable law.

We will ensure that individuals with disabilities are provided reasonable accommodation to participate in the job application or interview process, to perform essential job functions, and to receive other benefits and privileges of employment. Please contact us to request accommodation.

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