1

Senior Process Development Engineer Jobs in Ann Arbor, MI

Responsible for new product development and associated engineering requirements, including design ... processes to daily projects. * Develop component and system level product designs utilizing ...

Responsible for new product development and associated engineering requirements, including design ... processes to daily projects. * Develop component and system level product designs utilizing ...

Why Consider This Job Opportunity The Business Development Engineer is responsible for representing ... Issue flash report notifications to sales concerning introduction of new product, process or ...

Why Consider This Job Opportunity The Business Development Engineer is responsible for representing ... Issue flash report notifications to sales concerning introduction of new product, process or ...

We are seeking a Casting & Manufacturing Process Engineer with strong expertise in aluminum casting simulation and process development, complemented by knowledge of machining and assembly processes.

Three (3) years experience in a process engineering or manufacturing engineering role, including an understanding of all aspects of process development and execution in the manufacture of machined ...

Three (3) years experience in a process engineering or manufacturing engineering role, including an understanding of all aspects of process development and execution in the manufacture of machined ...

Senior Connector Engineer

Southfield, MI ยท On-site

$96K - $132K/yr

SENIOR CONNECTOR ENGINEER - CONNECTION SYSTEMS SOUTHFIELD, MICHIGAN Reporting to the Manager of ... Managing the development of 2D and 3D * 10% Data management * 30% Interaction/processing ...

Software Development Engineer II

Ann Arbor, MI ยท On-site

$95K - $130K/yr

Understands and follows product development processes * Create introductory installation for small ... Work as directed with Senior level personnel/managers * Meets 100% of Development Engineer ...

Showing results 41-60

Senior Process Development Engineer information

See Ann Arbor, MI salary details

$74.6K

$120.4K

$169.5K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Ann Arbor, MI is $120,405.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,400.00 and $133,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Ann Arbor, MI?

For Senior Process Development Engineer jobs in Ann Arbor, MI, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Ann Arbor, MI look for?

The top searched job categories for Senior Process Development Engineer jobs in Ann Arbor, MI are:

What cities near Ann Arbor, MI are hiring for Senior Process Development Engineer jobs?

Cities near Ann Arbor, MI with the most Senior Process Development Engineer job openings:

Infographic showing various Senior Process Development Engineer job openings in Ann Arbor, MI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 19% Part Time, and 2% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $120,405 per year, or $57.9 per hour.

CNC Process Engineer

Gil-Mar Manufacturing Company

Canton, MI โ€ข On-site

Full-time

Re-posted 10 days ago


Job description

Position Title: CNC Process Engineer
About the Role
We are seeking a results-oriented Process Engineer to join our manufacturing team. The ideal candidate will have hands-on experience with CNC machinery,
particularly FANUC-based systems, and will play a key role in supporting new product launches and integrating advanced manufacturing technologies.
Key Responsibilities
  • Analyzes 2D prints with GD amp;T and 3D models of assigned parts and develops CNC program and selects cutting tools for based needed speeds and feeds for material.
  • Evaluates parts in work holding environment using 3D CAD and CAM software
  • Lead process development for new products and support pre-production builds.
  • Analyze production data (e.g., OEE, scrap rates, cycle times) to identify trends and drive improvements.
  • Collaborate with cross-functional teams to resolve technical issues and implement corrective actions.
  • Support capital projects from concept through execution, ensuring timely and cost-effective delivery.
  • Develop and maintain process documentation, including standard operating procedures (SOPs) and work instructions.
  • Train production personnel on new processes and best practices.
  • Ensure compliance with all safety and environmental regulations.
  • Approve tooling and processes in accordance with engineering and product specifications.
Qualifications amp; Skills
  • Prior experience in machining casting processes is highly desirable.
  • Skilled in interpreting engineering drawings, blueprints, and technical schematics.
  • Advanced proficiency in CNC programming, with a focus on precision and efficiency.
  • Proven track record of leading cross-functional projects and fostering team collaboration.
  • Strong grasp of fundamental mathematics as applied in a production environment.
Industrial plant setting. Continuous exposure to noise. Safety protection required. Must wear safety shoes, ear protection and safety glasses.
For over 35 years, Gil-Mar has provided steady, rewarding employment and career opportunities to our dedicated team members. We deliver high quality machining, fabrication, welding, and other manufacturing services to our customers in the military and automotive industries.