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Senior Process Development Engineer Jobs in Ann Arbor, MI

birmsearchgroup

Process Engineer

Livonia, MI · On-site

$80 - $100/hr

Process Engineer Pay - $85,000 - $100,000 About the Role We are seeking a results-oriented Process ... Lead process development for new products and support pre-production builds. * Analyze production ...

Ilmor

Marine Development Engineer

New Hudson, MI · On-site

$80 - $100/hr

As a Marine Development Engineer at Ilmor, you will play a key role in the development of next ... Document all design processes, test results, and modifications for future reference * Perform a ...

Ilmor

Marine Development Engineer

New Hudson, MI · On-site

As a Marine Development Engineer at Ilmor, you will play a key role in the development of next ... Document all design processes, test results, and modifications for future reference * Perform a ...

Shape Corp.

Product Development Engineer

Novi, MI

Responsible for new product development and associated engineering requirements, including design ... processes to daily projects. * Develop component and system level product designs utilizing ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Ann Arbor, MI

Senior Process Development Engineer information

See Ann Arbor, MI salary details

$73.4K

$118.5K

$166.8K

How much do senior process development engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process development engineer in Ann Arbor, MI is $118,492.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,700.00 and $131,600.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Ann Arbor, MI?

For Senior Process Development Engineer jobs in Ann Arbor, MI, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Ann Arbor, MI look for?

The top searched job categories for Senior Process Development Engineer jobs in Ann Arbor, MI are:

What cities near Ann Arbor, MI are hiring for Senior Process Development Engineer jobs?

Cities near Ann Arbor, MI with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Ann Arbor, MI as of August 2026, with employment types broken down into 1% As Needed, 86% Full Time, 11% Part Time, and 2% Contract. Highlights an 86% Physical, 3% Hybrid, and 11% Remote job distribution, with an average salary of $118,492 per year, or $57 per hour.

Marine Development Engineer

Ilmor Engineering

New Hudson, MI • On-site

Full-time

Medical, Dental, Vision, PTO

Re-posted 17 days ago

Job description

About Ilmor:
Ilmor is a world-class engineering and manufacturing company recognized globally for delivering high-performance solutions across the racing and marine industries. Driven by a relentless pursuit of performance, precision, innovation, and impact, Ilmor's team of engineers develops cutting-edge technologies that power success on the track and on the water.
Position Description:
Are you passionate about engines, electrification, and pushing the limits of marine performance? As a Marine Development Engineer at Ilmor, you will play a key role in the development of next-generation marine powertrain technologies, working hands-on with combustion engines, electric propulsion systems, military programs and advanced electronic controls.
In this highly collaborative role, you will design and operate sophisticated test systems, analyze performance data, and help bring innovative marine products from concept to reality. Working alongside a team of world-class engineers, you will contribute to the development of industry-leading solutions that deliver exceptional performance, reliability, and durability on the water. If you thrive on solving complex technical challenges and want to see your work power some of the most advanced marine products in the industry, this is the opportunity for you.
Essential Job Functions (Knowledge, Skills, & Abilities):
  • Design, build, and operate tests/apparatuses required for development programs
  • Create, organize, and execute DVP&Rs for products in development
  • Conduct thorough testing and certification to ensure compliance with industry standards
  • Conceptualize and assembly prototype designs
  • Collaborate with cross-functional teams to test and validate designs on boats
  • Work hands-on to build prototypes and troubleshoot issues during the development process
  • Interface directly with suppliers regarding quality and supply chain management
  • Document all design processes, test results, and modifications for future reference
  • Perform a variety of tasks as needed in a small company environment, contributing to different aspects of the business

Nuts & Bolts:
  • On-site Position: M-F at our Marine Engine Technical Center in New Hudson, MI
  • Day-1 Benefits: Medical, Dental, Vision
  • Paid Time Off
  • Annual Bonus Program
  • Paid Holidays (including a Christmas-New Years' Shutdown)

Required Qualifications:
  • Bachelor's degree in Electrical Engineering or a related field
  • 2-5 years of experience with electrical engineering, test engineering, or prototype design
  • Proven experience with instrumentation equipment and executing verification tests
  • Strong understanding of marine powertrain systems and their electrical components
  • Excellent problem-solving skills and attention to detail
  • Ability to work effectively in a team environment and communicate technical information clearly
  • Experience with industry-standard testing and certification processes
  • Familiarity with marine industry standards and regulations
  • Experience with CAD software
  • Understanding of PCB layouts and ability to troubleshoot PCB problem
  • Knowledge of power electronics and motor control systems
  • Hands-on experience in building and testing prototypes including soldering and electronic assembly

Preferred Qualifications:
Experience writing in C++ or Python languages
PCB design experience
Experience operating, docking, and trailering boats under 30'
Solidworks experience
Physical Requirements/Work Environment:
  • The employee must frequently lift and/or move up to 30 pounds and occasionally lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, peripheral vision, depth perception, and the ability to adjust focus.
  • While performing the duties of this job, the employee is regularly required to sit or stand. The employee is frequently required to use their hands and fingers to handle, feel objects, use tools or controls and climb or balance. The employee is occasionally required to walk, reach with hands and arms, kneel crouch, crawl and talk or hear.
  • While performing the duties of this job, the employee is occasionally exposed to moving mechanical parts, fumes or airborne particles, toxic or caustic chemicals, risk of electric shock, etc.
  • The noise level in the work environment is usually moderate. However, some instances of this job may require work in areas where ear protection is necessary.

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