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Senior Process Development Engineer Jobs in Ann Arbor, MI

Aerostar Mfg

Senior Manufacturing Engineer

Romulus, MI · On-site

$110 - $160/hr

Senior Manufacturing Engineer Are you an experienced Manufacturing Engineer ready to lead technical ... Lead manufacturing process development from concept through production launch * Represent Aerostar ...

Higher Talent Group LLC

Senior Manufacturing Engineer

Romulus, MI

$87K - $119K/yr

  • Medical

  • Vision

  • Life

  • Retirement

  • PTO

Senior Manufacturing Engineer About our client: Our client is a manufacturer and supplier of ... Lead manufacturing process development from concept through production launch * Represent our ...

New

Garrett Motion

Development Engineer

Plymouth, MI · On-site

As a Product Development Engineer you will be responsible for launching new product development and ... Ensure proper application & use of standard Design processes & tools, as defined by functional ...

Garrett Motion

Development Engineer

Plymouth, MI · On-site

As a Product Development Engineer , you will be responsible for launching new product development ... Ensure proper application & use of standard Design processes & tools, as defined by functional ...

Garrett Motion

Development Engineer

Plymouth, MI

As a Product Development Engineer , you will be responsible for launching new product development ... Ensure proper application & use of standard Design processes & tools, as defined by functional ...

Rivian

Sr. Digital Manufacturing Process Engineer

Plymouth, MI · On-site

$98K - $123K/yr

  • Medical

  • Dental

  • Vision

Role Summary Rivian is looking for a Senior Digital Manufacturing Process Engineer to architect the ... Design and implement "shift-left" strategies to optimize parallel workflow development, reducing ...

Ilmor

Marine Development Engineer

New Hudson, MI · On-site

  • Medical

  • Dental

  • Vision

  • PTO

As a Marine Development Engineer at Ilmor, you will play a key role in the development of next ... Document all design processes, test results, and modifications for future reference * Perform a ...

Phoenix Contact

Software Development Engineer II

Ann Arbor, MI · Hybrid

$95K - $130K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Understands and follows product development processes * Create introductory installation for small ... Work as directed with Senior level personnel/managers * Meets 100% of Development Engineer ...

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Senior Process Development Engineer information

See Ann Arbor, MI salary details

$74.6K

$120.4K

$169.5K

How much do senior process development engineer jobs pay per year?

As of Aug 18, 2026, the average yearly pay for senior process development engineer in Ann Arbor, MI is $120,405.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,400.00 and $133,700.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Ann Arbor, MI?

For Senior Process Development Engineer jobs in Ann Arbor, MI, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Ann Arbor, MI look for?

The top searched job categories for Senior Process Development Engineer jobs in Ann Arbor, MI are:

What cities near Ann Arbor, MI are hiring for Senior Process Development Engineer jobs?

Cities near Ann Arbor, MI with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Ann Arbor, MI as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 19% Part Time, and 2% Contract. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $120,405 per year, or $57.9 per hour.

Senior Materials Process Engineer

Lear Corporation

Southfield, MI

$96K - $124K/yr

Full-time

Re-posted yesterday

Lear Corporation rating

7.3

Company rating: 7.3 out of 10

Based on 68 frontline employees who took The Breakroom Quiz

104th of 159 rated electronics manufacturers

Job description

SENIOR MATERIALS PROCESS ENGINEER
SOUTHFIELD, MI - WORLD HEADQUARTERS
Lear For You

We work hard for the people who work for us. We champion our teams and foster collaboration, inclusion, respect and excellence. Because we want to be more for you.

A path to a better career. A better future.

Our teams have invented groundbreaking technologies, manufactured millions of products and earned a long list of awards. Year after year, we're named one of the World's Most Admired Companies.

They're the secret to our success-empowered, inventive and inclusive. Passionate about their craft. Driven to succeed. Because we win together.

Are you ready for a better career? A better future?

Job Description

As a Senior Process Engineer on the Advanced Materials team, you will be responsible for identifying and implementing supply chain initiatives in our NA JIT facilities, primarily focused on proactively planning material flow concepts, manufacturing site layouts, and performing supply chain studies prior to new program launches.

Responsibilities

Your work will include, but not be limited to:

  • Represent the Advanced Materials team in new program launch planning and guide production facilities and program teams toward solutions that ensure a flawless program launch
  • Work directly with manufacturing facilities management and operations leads to implement improvement projects
  • Create and drive continuous improvement initiatives including improving warehouse design, material flow, labor productivity, etc.
  • Benchmarking, vetting and implementing industry 4.0 (i4.0) initiatives i.e. Automated Guided Vehicles (AGVs), Automated Storage and Retrieval Systems (ASRS), Vertical Lift Modules (VLMs), specialty cart designs, etc.
  • Performing cost-benefit analysis and presenting projects to senior management for buyoff
  • Lead RFI/RFQ process from creation of scope of work, evaluation of supplier submissions and award decisions 
  • Identify external and internal supply chain constraints or issues, identify a solution, and implement the solution
Experience Requirements
  • Bachelor's degree in industrial engineering or supply chain management
  • 3-7 years of experience in a Supply Chain/Industrial Engineering function, Management experience preferred.  
  • Advanced proficiency with Microsoft Office Suite (Excel, Project, Outlook, etc.)
  • Ability to build and maintain a strong relationship with internal employees and teams as well as external providers
  • Strong written and verbal communication skills, interpersonal skills, and team-building skills
  • Detail oriented individual with strong data analysis and analytical skills
  • Demonstrated ability to work cross-functionally to drive change and implement projects
  • Be a self-starter and self-motivated to manage projects without direct supervision
  • Work on multiple projects at once and meet required deadlines  
  • Ability to travel up to 25% of the time (dependent on program launch timelines, project support)
Preferred Requirements
  • AutoCAD experience
  • Knowledge of lean manufacturing, material flow, continuous improvement initiatives, etc. 
  • Experience in a manufacturing facility, preferably a JIT (just-in-time) facility
  • Experience with warehouse automation technologies (AMRs, VLMs, ASRS, etc...)
Equal Opportunity Employer

Lear Corporation is committed to fair, meritbased employment practices and equal opportunity.

We provide reasonable accommodations in accordance with applicable law. For assistance during the application process, contact your recruiter directly.

Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the country where the position is located. Unsolicited resumes from search firms, employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.

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