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Senior Mechanical Design Engineer Jobs in Racine, WI

Milwaukee Tool

Sr Design Engineer

Brookfield, WI · On-site

Senior Design Engineer DRIVEN TO SET THE STANDARD. At Milwaukee Tool, we strive to be the best ... Perform mechanical stress analysis on linear and non-linear systems. * Conduct root cause analysis ...

Techstaff

Project Design Engineer

Milwaukee, WI

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

Techstaff

Project Design Engineer

Milwaukee, WI

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

Techstaff

Project Design Engineer

Milwaukee, WI

Senior Mechanical Project Engineer- Machines DESCRIPTION - Design or redesign cost effective components, equipment and/or systems using engineering standards and computer aided design, and using ...

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Under the Guidance of Senior Engineering Staff: * Use the following to solve engineering problems ... Prepare and present large mechanical engineering milestone reviews for peer and management review.

Milwaukee Tool

Design Engineer II

Brookfield, WI · On-site

Under the Guidance of Senior Engineering Staff: * Use the following to solve engineering problems ... Prepare and present large mechanical engineering milestone reviews for peer and management review.

Kosmos

Design Engineer

Milwaukee, WI · On-site

$90K - $140K/yr

Bachelor's degree in Mechanical Engineering or related field * Proficiency in CAD software and other design tools * Strong problem-solving skills and attention to detail * Excellent communication and ...

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Senior Mechanical Design Engineer information

See Racine, WI salary details

$67.5K

$101.8K

$141.6K

How much do senior mechanical design engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior mechanical design engineer in Racine, WI is $101,795.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,400.00 and $116,300.00 per year, depending on experience, location, and employer.

What are some common challenges faced by senior mechanical design engineers in cross-functional project teams?

Senior Mechanical Design Engineers often work closely with professionals from electrical, manufacturing, and software disciplines. A common challenge is ensuring seamless integration of mechanical components with other systems while balancing design intent, cost, and manufacturability. Effective communication and adaptability are crucial, as conflicting priorities or technical constraints may arise during the development cycle. Proactively addressing these issues through regular collaboration and clear documentation helps maintain project timelines and product quality.

What is the difference between Senior Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Design EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, professional certifications often preferredBachelor's degree in Mechanical Engineering or related field
Work EnvironmentDesign teams, R&D departments, manufacturing firmsDesign teams, product development, manufacturing settings
Employer & Industry UsageEngineering firms, manufacturing companies, aerospace, automotiveSimilar industries, often entry to mid-level roles

The main difference between a Senior Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, responsibility, and expertise. Senior engineers typically lead projects, mentor junior staff, and handle complex design challenges, while Mechanical Design Engineers focus on executing design tasks under supervision. Both roles require a strong foundation in mechanical engineering principles and relevant certifications, but senior roles demand more experience and leadership skills.

What does a senior mechanical design engineer do?

A Senior Mechanical Design Engineer is responsible for leading the design and development of mechanical systems, components, and products. They use advanced engineering principles and software to create detailed designs, oversee prototype development, and ensure that projects meet technical standards and client requirements. They often mentor junior engineers, collaborate with cross-functional teams, and participate in problem-solving during the manufacturing process. Their expertise is crucial for ensuring the reliability, safety, and efficiency of mechanical products.

What are the key skills and qualifications needed to thrive as a senior mechanical design engineer?

To thrive as a Senior Mechanical Design Engineer, you need advanced knowledge of mechanical engineering principles, proficiency in design analysis, and a relevant engineering degree, often backed by professional certification (e.g., PE license). Expertise with CAD software such as SolidWorks or AutoCAD, simulation tools like ANSYS, and familiarity with product lifecycle management systems are typically required. Strong problem-solving, leadership, and collaboration skills help you manage complex projects and mentor junior engineers. These capabilities ensure the creation of innovative, reliable products while meeting project deadlines and maintaining engineering standards.
What are popular job titles related to Senior Mechanical Design Engineer jobs in Racine, WI? For Senior Mechanical Design Engineer jobs in Racine, WI, the most frequently searched job titles are:
What job categories do people searching Senior Mechanical Design Engineer jobs in Racine, WI look for? The top searched job categories for Senior Mechanical Design Engineer jobs in Racine, WI are:
What cities near Racine, WI are hiring for Senior Mechanical Design Engineer jobs? Cities near Racine, WI with the most Senior Mechanical Design Engineer job openings:
Senior Mechanical Design Engineer jobs near you
Infographic showing various Senior Mechanical Design Engineer job openings in Racine, WI as of August 2026, with employment types broken down into 1% Internship, 86% Full Time, 8% Part Time, and 5% Contract. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $101,795 per year, or $48.9 per hour.

Sr Design Engineer

Milwaukee Tool

Brookfield, WI • On-site

Full-time

Medical, Dental, Vision, Retirement

Re-posted 11 days ago

Job description

Job Description:
Senior Design Engineer
DRIVEN TO SET THE STANDARD.
At Milwaukee Tool, we strive to be the best-delivering new-to-Milwaukee and truly disruptive innovations that redefine what's possible for our users. Our people and our culture are the foundation of our success. In Fastening Power Tools NPD, you'll join a collaborative, high-performing team where technical excellence, analytical leadership, and continuous learning are celebrated. Every day, you'll be empowered to own your work, drive breakthrough solutions, and help shape the future of fastening technology.
We invest in our people, providing the resources, trust, and support needed to grow, learn, and make an impact. Our commitment to teamwork and technical rigor ensures every developmental phase happens in-house, guided by passionate engineers who push the boundaries of innovation. Year after year, we deliver industry-leading advancements and we're just getting started.
Duties & Responsibilities
  • Lead technical resource on mid/high complexity Power Tool New Product Development projects.

  • Provide clear technical information to cross functional teammates, Project Leaders and Global Engineering teams, facilitating trade-off decisions.

  • Establish test regimens for components and assemblies within project scope with minimal guidance; deliver complete data analysis to support design recommendations.

  • Serve as a technical resource and provide consultation/mentorship to engineering and non-engineering teammates alike.

  • Apply first principles to create free body diagrams and develop static and/or dynamic models of new systems, leading the design analytically and supporting decision-making through rigorous engineering analysis.

  • Perform mechanical stress analysis on linear and non-linear systems.

  • Conduct root cause analysis to identify and resolve technical challenges.

  • Execute tolerance stack analyses (statistical and geometric preferred).

  • Design and analyze gear-driven systems and mechanisms, including sound and vibration/response of dynamic systems.

  • Demonstrate system-level thinking by maintaining a holistic view of how interdisciplinary design decisions affect user needs and project delivery.

  • Collaborate proactively with interdisciplinary peers to plan for and address issues that could impact schedule, cost, performance, or delivery of user needs.

  • Create and execute plans to inform early-stage development using both empirical and analytical methods; develop structured approaches to investigate root cause and troubleshoot designs under cost, schedule, performance, and other constraints.

  • Operate effectively in a high-paced and dynamic development environment.

  • Motivate and support learning-actively seek opportunities to learn and teach others about new discoveries and best practices.

What TOOLS you'll bring with you:
  • Bachelor of Science Degree in Mechanical Engineering

  • 5 years of machine design experience, minimum

  • Strong proficiency in 3D CAD Modeling

  • Deep mechanical aptitude is required including a broad knowledge of engineering materials, machine component design, mechanical properties and an understanding of the manufacturing processes associated with these materials.

  • Willingness and ability to travel up to 10% (travel includes Domestic and International).

  • Genuine interest in tools of the construction trades and a passion for innovative product development.

  • Strong motivation to grow, learn, and be challenged by the unknown

  • Experience in systems where closed-loop performance, accuracy, and repeatability are critical (e.g., robotics, automated assembly, precision torque/control systems).

  • Strong foundation in process control and applied statistics, including capability metrics, variation reduction, and experimental design.

  • Ability to think at the system level by showing an understanding how hardware, controls, and user/environmental inputs interact to influence performance consistency.

Benefits
  • Comprehensive health, dental, and vision insurance plans.

  • 401(k) savings program with immediate vesting.

  • Education assistance to support your ongoing growth.

  • On-site wellness resources, including a fitness center, cafeteria, complimentary coffee, and more.

  • Patent Award Program to recognize and reward innovation.

Milwaukee Tool is an equal opportunity employer.

Apply