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Senior Mechanical Design Engineer Jobs in Racine, WI

Kiongroup

Senior Mechanical Engineer

Wauwatosa, WI

$102K - $150K/yr

Dematic is seeking multiple talented Senior Mechanical Engineers to join our Global Project ... Complete the design of sophisticated systems that integrate hardware and software * Complete ...

Kiongroup

Senior Mechanical Engineer

Wauwatosa, WI

$102K - $150K/yr

Dematic is seeking multiple talented Senior Mechanical Engineers to join our Global Project ... Complete the design of sophisticated systems that integrate hardware and software * Complete ...

Milwaukee Tool

Design Engineer II

Milwaukee, WI · On-site

Design Engineer II - Product Support Engineering INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we ... Our Product Support Engineering Team owns mechanical performance of our power tools after they ...

Milwaukee Tool

Design Engineer II

Milwaukee, WI · On-site

Design Engineer II - Product Support Engineering INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we ... Our Product Support Engineering Team owns mechanical performance of our power tools after they ...

Milwaukee-Tool

Design Engineer II

Milwaukee, WI · On-site

$75 - $105/hr

Design Engineer II - Product Support EngineeringINNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we ... Our Product Support Engineering Team owns mechanical performance of our power tools after they ...

CNH Industrial N.V.

Design Engineer I

Sturtevant, WI · On-site

$63K - $106K/yr

Bachelor's degree in Mechanical Engineering, Industrial Design, or a related field. * Experience in product design or mechanical design engineering. * At least 1-2 years of experience in product ...

exp

Senior Mechanical Engineer

Milwaukee, WI · On-site

$102K - $135K/yr

Are you ready to design your future? Be our next Senior Mechanical Engineer! Your work environment at EXP In this role, you will be a part of the Mechanical team for Hospitality, Entertainment & Heal ...

EXP

Senior Mechanical Engineer

Milwaukee, WI · On-site

$102K - $135K/yr

Are you ready to design your future? Be our next Senior Mechanical Engineer! Your work environment at EXP In this role, you will be a part of the Mechanical team for Hospitality, Entertainment & Heal ...

Etereman

Sr Mechanical Engineer

Milwaukee, WI · On-site

$85 - $120/hr

Job Overview The Sr. mechanical engineer is a key member of the ETE Machining and Engineering group ... Everything from research and design to manufacturing, installation and evaluation. The role will ...

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All JobsMechanical Design Engineer JobsSenior Mechanical Design Engineer JobsSenior Mechanical Design Engineer Jobs in Racine, WI

Senior Mechanical Design Engineer information

See Racine, WI salary details

$67.5K

$101.8K

$141.6K

How much do senior mechanical design engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior mechanical design engineer in Racine, WI is $101,795.00, according to ZipRecruiter salary data. Most workers in this role earn between $84,400.00 and $116,300.00 per year, depending on experience, location, and employer.

What does a senior mechanical design engineer do?

A Senior Mechanical Design Engineer is responsible for leading the design and development of mechanical systems, components, and products. They use advanced engineering principles and software to create detailed designs, oversee prototype development, and ensure that projects meet technical standards and client requirements. They often mentor junior engineers, collaborate with cross-functional teams, and participate in problem-solving during the manufacturing process. Their expertise is crucial for ensuring the reliability, safety, and efficiency of mechanical products.

What are the key skills and qualifications needed to thrive as a senior mechanical design engineer?

To thrive as a Senior Mechanical Design Engineer, you need advanced knowledge of mechanical engineering principles, proficiency in design analysis, and a relevant engineering degree, often backed by professional certification (e.g., PE license). Expertise with CAD software such as SolidWorks or AutoCAD, simulation tools like ANSYS, and familiarity with product lifecycle management systems are typically required. Strong problem-solving, leadership, and collaboration skills help you manage complex projects and mentor junior engineers. These capabilities ensure the creation of innovative, reliable products while meeting project deadlines and maintaining engineering standards.

What are some common challenges faced by senior mechanical design engineers in cross-functional project teams?

Senior Mechanical Design Engineers often work closely with professionals from electrical, manufacturing, and software disciplines. A common challenge is ensuring seamless integration of mechanical components with other systems while balancing design intent, cost, and manufacturability. Effective communication and adaptability are crucial, as conflicting priorities or technical constraints may arise during the development cycle. Proactively addressing these issues through regular collaboration and clear documentation helps maintain project timelines and product quality.

What is the difference between Senior Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Design EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, professional certifications often preferredBachelor's degree in Mechanical Engineering or related field
Work EnvironmentDesign teams, R&D departments, manufacturing firmsDesign teams, product development, manufacturing settings
Employer & Industry UsageEngineering firms, manufacturing companies, aerospace, automotiveSimilar industries, often entry to mid-level roles

The main difference between a Senior Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, responsibility, and expertise. Senior engineers typically lead projects, mentor junior staff, and handle complex design challenges, while Mechanical Design Engineers focus on executing design tasks under supervision. Both roles require a strong foundation in mechanical engineering principles and relevant certifications, but senior roles demand more experience and leadership skills.

What are popular job titles related to Senior Mechanical Design Engineer jobs in Racine, WI?

For Senior Mechanical Design Engineer jobs in Racine, WI, the most frequently searched job titles are:

What job categories do people searching Senior Mechanical Design Engineer jobs in Racine, WI look for?

The top searched job categories for Senior Mechanical Design Engineer jobs in Racine, WI are:

What cities near Racine, WI are hiring for Senior Mechanical Design Engineer jobs?

Cities near Racine, WI with the most Senior Mechanical Design Engineer job openings:

Senior Mechanical Design Engineer jobs near you
Infographic showing various Senior Mechanical Design Engineer job openings in Racine, WI as of August 2026, with employment types broken down into 83% Full Time, 12% Part Time, 2% Contract, and 3% Nights. Highlights an 81% Physical, 5% Hybrid, and 14% Remote job distribution, with an average salary of $101,795 per year, or $48.9 per hour.

Senior Design Engineer, Head Protection

Milwaukee Tool

Milwaukee, WI • On-site

Full-time

Re-posted 15 days ago

Job description

Sr Design Engineer
Job Description:
Senior Design Engineer, Advanced Engineering
Front End Head Protection Development
Summary
Bring first-principles rigor and evidence-backed decisions to deliver production-ready innovations that raise the bar for performance, reliability, and manufacturability. In this role, you will be developing innovative technologies and designs to push the boundaries of safety, comfort, and performance for head protection products. You will lead design maturation by setting performance targets, generating and analyzing data (tests + models), and reducing technical risk to ensure confident launches. You own validation and analysis, turn data into clear decisions, and collaborate across manufacturing, quality, suppliers, and product teams from early exploration through transfer to production.
Key Responsibilities
  • Develop innovative solutions that industry leading safety performance in a head protection product.
  • Define performance objectives and validation strategies; develop and execute test plans for functional, durability, and environmental requirements.
  • Instrument prototypes/fixtures for high-fidelity data capture; analyze results with DOE, regression, and reliability models to quantify trade-offs.
  • Collaborate with simulation engineers to develop FEA/CFD/thermal models to lab/field data; update models based on findings; drive root-cause analysis and reliability growth.
  • Utilize high speed video, python tools, and other advanced data analysis techniques to synthesize test results into actionable findings
  • Partner with manufacturing and suppliers on process capability, materials, and tooling; feed cost/quality/takt insights into design iterations and risk mitigation.
  • Plan and execute prototyping-from proof-of-feasibility through production-representative builds-and capture lessons learned to inform downstream development.
  • Document technical decisions, assumptions, and test outcomes in clear reports; present findings and recommendations to cross-functional stakeholders.
  • Cultivate curiosity toward AI: proactively explore and run small proofs-of-concept where machine learning, generative design, and intelligent automation can improve analysis, prototyping, and test design
  • Mentor engineers in test design, analysis, and modeling; foster first-principles thinking and measurable outcomes.

Typical Advanced Engineering Workflow
Discovery: Clarify user and business needs; benchmark performance; define success metrics and initial risk hypotheses.
Definition: Translate needs into engineering targets; select validation methods; outline modeling/analysis and prototype plans.
Exploration & Prototyping: Execute tests and simulations; iterate designs; quantify trade-offs; down-select solution paths.
Validation: Confirm performance, reliability, and manufacturability against targets; refine design and process risks.
Transfer to Production: Provide documentation, test methods, critical features/tolerances, and known risks; support ramp as subject-matter expert.
Qualifications
  • Bachelor's degree in Mechanical, Product, or Material Engineering (or related); advanced degree a plus.
  • 2+ years experience with energy absorption technologies and/or head protection products
  • 5+ years of product development experience in automotive, industrial, consumer/durable goods, or adjacent industries.
  • Demonstrated expertise in test planning/execution, data analysis, and modeling/simulation (FEA/CFD/thermal).
  • Proficiency in CAD; experience with DFMA, prototyping methods, and supplier collaboration.
  • Hands-on with instrumentation/DAQ and statistical tools (e.g., JMP/Minitab); familiarity with reliability methods (e.g., accelerated life testing, Weibull).
  • Excellent communication skills-able to synthesize complex data into clear design recommendations; strong cross-functional collaboration.
  • Practical experience applying ML/AI to guide mechanical design and integrate proven tools into standard engineering workflows
  • Self-starter comfortable learning beyond core discipline; able to manage ambiguous design tasks.
  • Willingness to travel ~10% (domestic/international).

Milwaukee Tool is an equal opportunity employer.

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