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Senior Mechanical Design Engineer Jobs in Madison, WI

ETC

Mechanical Design Engineer

Middleton, WI · On-site

$78.10K - $105.80K/yr

We are looking for Mechanical Design Engineers to join our R&D team. If you have a Technical Bachelor's degree preferably in Mechanical Engineering with a passion for creating design solutions for ...

Pro Mach

Mechanical Design Engineer

Janesville, WI · On-site

$80K - $110K/yr

... design mechanical components of machinery. * Work closely with the aftermarket parts department, sales team, vendors and direct customers. * Apply mechanical engineering knowledge of machinery ...

Renewaire LLC

Mechanical Senior Design Engineer

Waunakee, WI · On-site

$92K - $126.80K/yr

Must be able to pass a background check and drug screen Keywords Senior Design Engineer, Mechanical Engineer, HVAC Engineer, Product Development Engineer, New Product Development (NPD), SolidWorks ...

RenewAire LLC

Mechanical Senior Design Engineer

Waunakee, WI · On-site

$92K - $126.80K/yr

Must be able to pass a background check and drug screen Keywords Senior Design Engineer, Mechanical Engineer, HVAC Engineer, Product Development Engineer, New Product Development (NPD), SolidWorks ...

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Senior Mechanical Design Engineer information

See Madison, WI salary details

$72.5K

$109.4K

$152.2K

How much do senior mechanical design engineer jobs pay per year?

As of May 28, 2026, the average yearly pay for senior mechanical design engineer in Madison, WI is $109,389.00, according to ZipRecruiter salary data. Most workers in this role earn between $90,700.00 and $124,900.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Mechanical Design Engineer, and why are they important?

To thrive as a Senior Mechanical Design Engineer, you need advanced knowledge of mechanical engineering principles, proficiency in design analysis, and a relevant engineering degree, often backed by professional certification (e.g., PE license). Expertise with CAD software such as SolidWorks or AutoCAD, simulation tools like ANSYS, and familiarity with product lifecycle management systems are typically required. Strong problem-solving, leadership, and collaboration skills help you manage complex projects and mentor junior engineers. These capabilities ensure the creation of innovative, reliable products while meeting project deadlines and maintaining engineering standards.

What are some common challenges faced by Senior Mechanical Design Engineers in cross-functional project teams?

Senior Mechanical Design Engineers often work closely with professionals from electrical, manufacturing, and software disciplines. A common challenge is ensuring seamless integration of mechanical components with other systems while balancing design intent, cost, and manufacturability. Effective communication and adaptability are crucial, as conflicting priorities or technical constraints may arise during the development cycle. Proactively addressing these issues through regular collaboration and clear documentation helps maintain project timelines and product quality.

What does a Senior Mechanical Design Engineer do?

A Senior Mechanical Design Engineer is responsible for leading the design and development of mechanical systems, components, and products. They use advanced engineering principles and software to create detailed designs, oversee prototype development, and ensure that projects meet technical standards and client requirements. They often mentor junior engineers, collaborate with cross-functional teams, and participate in problem-solving during the manufacturing process. Their expertise is crucial for ensuring the reliability, safety, and efficiency of mechanical products.

What is the difference between Senior Mechanical Design Engineer vs Mechanical Design Engineer?

AspectSenior Mechanical Design EngineerMechanical Design Engineer
Required CredentialsBachelor's or Master's in Mechanical Engineering, professional certifications often preferredBachelor's degree in Mechanical Engineering or related field
Work EnvironmentDesign teams, R&D departments, manufacturing firmsDesign teams, product development, manufacturing settings
Employer & Industry UsageEngineering firms, manufacturing companies, aerospace, automotiveSimilar industries, often entry to mid-level roles

The main difference between a Senior Mechanical Design Engineer and a Mechanical Design Engineer lies in experience, responsibility, and expertise. Senior engineers typically lead projects, mentor junior staff, and handle complex design challenges, while Mechanical Design Engineers focus on executing design tasks under supervision. Both roles require a strong foundation in mechanical engineering principles and relevant certifications, but senior roles demand more experience and leadership skills.

What are the most commonly searched types of Mechanical Design Engineer jobs in Madison, WI? The most popular types of Mechanical Design Engineer jobs in Madison, WI are:
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What job categories do people searching Senior Mechanical Design Engineer jobs in Madison, WI look for? The top searched job categories for Senior Mechanical Design Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Senior Mechanical Design Engineer jobs? Cities near Madison, WI with the most Senior Mechanical Design Engineer job openings:
Senior Mechanical Design Engineer jobs near you
Infographic showing various Senior Mechanical Design Engineer job openings in Madison, WI as of May 2026, with employment types broken down into 3% Internship, 91% Full Time, 3% Part Time, and 3% Contract. Highlights an 88% In-person, 3% Hybrid, and 9% Remote job distribution, with an average salary of $109,389 per year, or $52.6 per hour.
Senior Mechanical Design Engineer

Senior Mechanical Design Engineer

Johnson Health Tech North America Inc

Cottage Grove, WI • On-site

$85.20K - $117.40K/yr

Other

Medical, Dental, Life, Retirement, PTO

Posted 27 days ago

Johnson Health Tech rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

120th of 415 rated machine equipment manufacturers

Job description

Description


Position Overview:

As an integral member of a cross-functional team, collaborate with Project Engineering, Industrial Design, and Factory Engineering to design and develop new fitness products. Perform a variety of technical assignments to support various projects through the Key Technology (KT) and New Product Development (NPD) processes led by a project engineer. Prepare CAD models and drawings for various components and assemblies. Ensure compliance with product specifications, internal and external standards, and testing requirements. Complete document control tasks relating to the creation, maintenance, organization and improvement of technical related documentation. Conduct product and component testing to validate designs. This is a non-supervisory position.


Responsibilities:


Personnel:

Work with Project Engineer, Industrial Design, Factory Engineer, and other members of the product development team to translate customer requirements into engineering product specifications.

Frequent communication with North America and Asia-based project team members to ensure alignment on technical issues and project deliverables.


Research & Development:

Research and develop engineering test specifications

Conduct patent searches and create/submit invention disclosures


Product Development:

Create CAD models and drawings for components and assemblies for products from prototype phases through production.

Hold technical design reviews and other engineering meetings to support product development

Develop and maintain estimated tooling/cost estimates

Develop and maintain a structured BOM (Bill Of Materials)

Coordinate with factory engineering to ensure the product is manufacturable and meets the costing requirements defined in the product specification

Determine and maximize container utilization and package size

Develop DFMEAs, complete strength and fatigue analysis of all design proposals to ensure the product meets the design requirements. Conduct testing to validate strength and fatigue analysis.

Meet all project milestones and deadlines


Production Transition support:

Review quality and inspection data, perform product sample reviews and make design decisions, support value-add / value-engineer opportunities for cost and manufacturing efficiency

Support and troubleshoot the introduction of new products into mass production, developing functional requirements and test plans.

Assist Asia-based engineering and factory manufacturing teams on design requirements


Marginal Job Functions:

Other projects as assigned

Requirements


Education:

BS in Mechanical Engineering or related field required 


Experience:

7+ years of mechanical design experience

Experience w/ plastic injection molding a plus

Experience designing consumer products preferred


Other Requirements:

Proficiency in 3D CAD (SolidWorks preferred)

Strong mechanical aptitude, with hobbies or projects showcasing your passion for design

Word, Excel, PowerPoint

Excellent written and verbal communication skills

Ability to work well with numerous diverse groups and individuals

Ability and desire to mentor less experienced team members


Benefits:

We offer an excellent compensation package and team-oriented work environment with growth opportunities. Some of our outstanding benefits include:

Health & Dental Insurance

Company paid Life Insurance

401(k)

Paid Time Off benefits

Product discounts

Wellness programs


 Equal Opportunity Employer, including Veterans and Individuals with Disabilities 

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