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Senior Manufacturing Process Engineer Jobs in Illinois

3M HEALTHCARE

Senior Manufacturing Engineer

Des Plaines, IL · On-site

$78 - $156/hr

Senior Manufacturing Engineer Des Plaines, IL - Abbott Molecular Diagnostics Senior Manufacturing ... Support manufacturing process equipment impacting operations. * Analyze and troubleshoot equipment ...

Sterling Engineering, Inc.

Be Seen First

Senior Manufacturing Engineer

Elk Grove Village, IL · On-site

$80K - $100K/yr

Title : Senior Manufacturing Engineer Location : Elk Grove Village, IL Hire Type : Direct Hire ... The position focuses on process design, automation, Lean initiatives, and collaboration across ...

Henpen Corporation

Sr Manufacturing Engineer

Fulton, IL

$90K - $123K/yr

Senior Manufacturing Engineer Fulton, Illinois, USA Senior Manufacturing Engineer Fulton, IL ... Stability, strong leadership, and investment in technology and process optimization * Collaborative ...

Amsted Automotive Group

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to ... Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and ...

Xylem

Sr Manufacturing Engineer

Morton Grove, IL

$90K - $123K/yr

... Sr. Manufacturing Engineer to lead the development and optimization of manufacturing ... processes, administer capital investments, and implement efficient systems that improve ...

Xylem

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Sr. Manufacturing Engineer to lead the development and optimization of manufacturing ... processes, administer capital investments, and implement efficient systems that improve ...

Xylem

Sr Manufacturing Engineer

Morton Grove, IL · On-site

$90K - $123K/yr

... Sr. Manufacturing Engineer to lead the development and optimization of manufacturing ... processes, administer capital investments, and implement efficient systems that improve ...

ITW Hi-Cone

Senior Process Engineer

Itasca, IL

$101K - $131K/yr

Leveraging extensive hands-on manufacturing experience, the Senior Process Engineer develops and implements global manufacturing standards, leads process optimization efforts, supports capital ...

Justrite Safety Group

Sr Manufacturing Engineer

Mattoon, IL · On-site

$85K - $116K/yr

The Senior Manufacturing Engineer is responsible for leading the development and implementation of ... Our team is committed to optimizing processes, developing cutting-edge tooling and equipment, and ...

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Senior Manufacturing Process Engineer information

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Illinois? For Senior Manufacturing Process Engineer jobs in Illinois, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Illinois look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Illinois are:
What cities in Illinois are hiring for Senior Manufacturing Process Engineer jobs? Cities in Illinois with the most Senior Manufacturing Process Engineer job openings:
Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution.

Senior Manufacturing Engineer

3M HEALTHCARE

Des Plaines, IL • On-site

$78 - $156/hr

Other

Medical, Retirement

Posted 5 days ago

Job description

Senior Manufacturing Engineer

Des Plaines, IL – Abbott Molecular Diagnostics

Senior Manufacturing Engineer responsible for optimizing and improving manufacturing processes to enhance efficiency, quality, and cost-effectiveness. Provides technical support for process equipment, validates equipment and ancillary systems, drives continuous improvement initiatives, and mentors junior personnel.

Key Responsibilities
  • Support manufacturing process equipment impacting operations.
  • Analyze and troubleshoot equipment related mechanical/electrical issues and failures. Identify root causes and implement robust solutions.
  • Implement continuous improvements on existing equipment aimed at improving reliability, yield, uptime and efficiency.
  • Validate automated manufacturing equipment, ancillary equipment, facilities, and utilities. Draft Validation Change Requests and align on validation requirements with associated CFT members. Draft and approve validation protocols for IQ/OQ/PQ/PV activities. Execute validation tests, record data, draft and approve validation reports.
  • Draft and execute Engineering studies as necessary to characterize processes as part of validation efforts.
  • Execute studies, test methods, and engineering activities as part of CAPA and Non-Conformance related investigations and actions. Execute CAPA related actions and action plans. Execute investigations and document via CAPA electronic system.
  • Transfer new product requirements to manufacturing with hands‑on technical support: including developing Six Sigma processes/documentation for commercial production.
  • Recommend data‑driven actions, aiming for preventative actions over reactive actions.
  • Collaborate as needed with equipment suppliers, manufacturing operations, engineering technicians, and quality assurance to troubleshoot existing manufacturing lines and return to production.
  • Manage equipment change control and execute required validation activities to implement changes.
  • Monitor production to identify areas of improvement and proactively address potential production issues. Collect maintenance and manufacturing performance data and perform analysis.
  • Mentor technicians and junior engineers to ensure compliance and knowledge transfer.
  • Provide technical training to equipment operators, maintenance team, and junior engineers. Create or enhance training materials.
Qualifications
  • Bachelor's Degree in Engineering or related field (preferably Mechanical Engineering or Electrical Engineering).
  • 6+ years related experience.
  • Strong technical abilities to analyze problems using sound engineering practices and tools resulting in effective solutions.
  • Ability to acquire, analyze and present data in support of root cause analysis and problem‑solving efforts.
  • Six Sigma training/certification.
Preferred Experience
  • Extensive experience in hands‑on equipment troubleshooting and resolving technical issues.
  • Familiarity with preventive and reliability centered maintenance.
  • Working knowledge of mechanical systems, pneumatic systems, PLCs, vision systems, label printing and application systems, equipment integration/automation concepts, SCADA systems, preventative maintenance programs, and data collection and analysis/tracking and trending.
Benefits
  • Free medical coverage in the Health Investment Plan (HIP) PPO medical plan starting next calendar year.
  • Excellent retirement savings plan with high employer contribution.
  • Tuition reimbursement, Freedom 2 Save student debt program, and FreeU education benefit.
  • Access to career development within an international company.
Compensation

Base pay range: $78,000.00 – $156,000.00 (may vary by location).

EEO Statement

Abbott is an Equal Opportunity Employer, committed to employee diversity. Abbott is an Equal Opportunity Employer of Minorities/Women/Individuals with Disabilities/Protected Veterans. EEO is the Law: English link – http://webstorage.abbott.com/common/External/EEO_English.pdf; Spanish link – http://webstorage.abbott.com/common/External/EEO_Spanish.pdf.

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