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Senior Injection Molding Process Engineer Jobs in Plano, IL

Project Engineer

Elgin, IL ยท On-site

$120K/yr

Project Engineering Injection Molding 1st shift E-Verify Location: Elgin, IL | On-Site Job Summary ... Manage the design and development of all secondary equipment and processes both internally and ...

Process Technician WeatherTech Direct is seeking well-qualified Process Technicians to maintain injection molding manufacturing process equipment and ensure machinery operates safely and efficiently.

Senior Process Engineer

Geneva, IL ยท On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Senior Process Engineer

Geneva, IL ยท On-site

$123.64 - $157.47/hr

SENIO009519 Description Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global ...

Senior Process Engineer

Geneva, IL ยท On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Senior Process Engineer

Geneva, IL ยท On-site

$123K - $157K/hr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Showing results 41-60

Senior Injection Molding Process Engineer information

See Plano, IL salary details

$73.2K

$118.2K

$166.3K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for senior injection molding process engineer in Plano, IL is $118,160.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,500.00 and $131,200.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
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Mold, Tool, and Die Maker

Chicago Mold Engineering

Saint Charles, IL โ€ข On-site

$28 - $37/hr

Full-time

Re-posted 22 hours ago


Job description

Chicago Mold Engineering, in its 80 plus year history, has become an awarded leader in plastic injection mold making. We apply state-of-the-art equipment with ambitious individuals merging the art and craft of mold making with modern day technology. A print free shop with all machine operators programming in CAM and all mold makers being trained in CAD, our shop has transformed into a machinist's toy land. Full 5-axis machining centers, robotic systems, and a blue-light scanner are some of the technologies incorporated into the everyday manufacturing at Chicago Mold, but that's only part of what makes us great. Good people with immense pride in American Manufacturing and their impassioned longing for knowledge is what truly keeps us moving forward. We are looking for the right people that are looking to gain knowledge and advance their abilities in the CNC machining field through on the job training!! 2007 Mold Making Technology "Leadtime Leader Award".2012 American Mold Builders "Mold Builder of the Year".Top pay, benefits, and overtime. Full-time positions. On job Training available.Job Description:Build, repair, and trouble shoot plastic injection molds.Experience requirements:Must be able to set up and operate general shop machinery (Prototraks, surface grinders, lathes, etc.)Minimum of 5 years work experience in assembly and disassembly of complex injection molds.Minimum of 5 years work experience making routine and complex repairs to injection molds.Minimum of 5 years work experience spot fitting parting lines.CAD knowledge needed