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Senior Injection Molding Process Engineer Jobs in Milwaukee, WI

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Processing Technician 2 - 2nd

Milwaukee, WI

... Process Engineering. This role also supports HellermannTyton's Quality and EHS certifications by ... Start up injection molding presses after mold changes, material changes, repairs, rehangs, or mold ...

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Senior Injection Molding Process Engineer information

See Milwaukee, WI salary details

$73.9K

$119.3K

$168K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for senior injection molding process engineer in Milwaukee, WI is $119,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Milwaukee, WI? The most popular types of Injection Molding Process Engineer jobs in Milwaukee, WI are:
What are popular job titles related to Senior Injection Molding Process Engineer jobs in Milwaukee, WI? For Senior Injection Molding Process Engineer jobs in Milwaukee, WI, the most frequently searched job titles are:
What job categories do people searching Senior Injection Molding Process Engineer jobs in Milwaukee, WI look for? The top searched job categories for Senior Injection Molding Process Engineer jobs in Milwaukee, WI are:
What cities near Milwaukee, WI are hiring for Senior Injection Molding Process Engineer jobs? Cities near Milwaukee, WI with the most Senior Injection Molding Process Engineer job openings:
Senior Injection Molding Process Engineer jobs near you
Infographic showing various Senior Injection Molding Process Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $119,329 per year, or $57.4 per hour.

Molding Technician (KS)

Tsubaki Kabelschlepp America, Inc

Milwaukee, WI

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 4 days ago

Job description

Description:

The TSUBAKI name is synonymous with excellence in quality, dependability, and customer service. U.S. Tsubaki is a leading manufacturer and supplier of power transmission and motion control products. As a part of a vast, international network of corporate and industrial resources, Tsubaki offers its customers the finest state-of-the-art products available in the world and we strive to be the Best Value supplier in the industry.  

The Mold Technician supports injection molding operations by performing mold changes, machine setups, troubleshooting, and preventive maintenance. Hands-on experience with KraussMaffei and Demag injection molding machines and a strong commitment to safety, quality, and productivity are necessary.

Essential Duties and Responsibilities: The essential duties and responsibilities of this job are included but not limited to this job description other tasks may be assigned and expected to be performed

  • Perform mold installations, removals, and changeovers safely and efficiently.
  • Set up and start injection molding machines, ensuring proper operation and production readiness.
  • Troubleshoot molding processes, machine issues, and mold-related problems.
  • Adjust machine parameters to optimize cycle times, quality, and production output.
  • Conduct preventive maintenance on molds, tooling, and auxiliary equipment.
  • Work closely with production, maintenance, and quality teams to resolve manufacturing issues.
  • Verify first-piece quality and support continuous improvement initiatives.
  • Maintain accurate setup and production documentation.
  • Follow all company safety policies, procedures, and housekeeping standards.
  • Other tasks, duties and functions as assigned.
Requirements:
  • Minimum 2 years of mold technician, mold setup, or injection molding experience preferred.
  • Strong knowledge and experience with KraussMaffei and Demag injection molding machines.
  • Ability to read and interpret work instructions, setup sheets, and technical documentation.
  • Experience using hand tools, power tools, and material handling equipment.
  • Mechanical troubleshooting and problem-solving skills.
  • Ability to work independently and in a team environment.
  • Acts positively upon constructive criticism and coaching.
  • Work independently and in a group across all levels of the organization.
  • Ability to multi-task and prioritize work based on deadlines.
  • Handles confidential information discreetly.
  • Highly detail oriented.
  • Communicates clearly and comfortably with all employees. 
  • Conducts self professionally & ethically.
  • Remains calm under pressure. 
  • Places a high emphasis on excellent customer service. 
  • Fosters and supports a teamwork environment. 
  • Must possess good organizational skills and be independent and proactive
  • Must be able to perform a large variety of job duties and be willing to learn new skills
  • Good problem-solving skills and a general mechanical aptitude required
  • A sense of urgency required
  • Microsoft Word, Office Suite, MP2 or other maintenance Software

Learn more about U.S. Tsubaki at: www.ustsubaki.com/careers

U.S. Tsubaki offers a competitive compensation and benefits package, including health benefits effective on date of hire, dental and vision benefits effective on the first of the month following date of hire, Paid Time Off ("PTO"), 10 paid holidays, generous 401(k) match and profit sharing, annual bonus potential, life insurance, short and long-term disability, flexible spending accounts, commuter benefits, education reimbursement, home and auto insurance discounts, and pet insurance. 

The estimated salary range is meant to reflect an anticipated salary range for the position. We may pay more or less than of the anticipated range based upon market data and other factors, all of which are subject to change. Individual pay is based on location, skills and expertise, experience, and other relevant factors. 

Tsubaki is an Equal Opportunity Employer - Minorities/Females/Veterans/Disability

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