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Senior Injection Molding Process Engineer Jobs in Lancaster, PA

Strong understanding of plastic injection molding processes. * Knowledge of mold construction, cooling systems, gating, ejection, and tooling components. * Ability to interpret engineering drawings ...

Thermoforming, injection molding, printing, or paper processing (preferred) * Strong understanding of engineering principles, materials, and production systems * Strong written and verbal ...

Thermoforming, injection molding, printing, or paper processing (preferred) * Strong understanding of engineering principles, materials, and production systems * Strong written and verbal ...

Thermoforming, injection molding, printing, or paper processing (preferred) * Strong understanding of engineering principles, materials, and production systems * Strong written and verbal ...

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Senior Injection Molding Process Engineer information

See Lancaster, PA salary details

$72.9K

$117.7K

$165.7K

How much do senior injection molding process engineer jobs pay per year?

As of Jul 18, 2026, the average yearly pay for senior injection molding process engineer in Lancaster, PA is $117,706.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What job categories do people searching Senior Injection Molding Process Engineer jobs in Lancaster, PA look for? The top searched job categories for Senior Injection Molding Process Engineer jobs in Lancaster, PA are:
What cities near Lancaster, PA are hiring for Senior Injection Molding Process Engineer jobs? Cities near Lancaster, PA with the most Senior Injection Molding Process Engineer job openings:
MANUFACTURING & PROCESS DEVELOPMENT ENGINEER- MOLDING

MANUFACTURING & PROCESS DEVELOPMENT ENGINEER- MOLDING

TE Connectivity

Middletown, PA • On-site

Full-time

Medical, Life, Retirement, PTO

Posted 7 days ago


TE Connectivity rating

7.5

Company rating: 7.5 out of 10

Based on 71 frontline employees who took The Breakroom Quiz

75th of 143 rated electronics manufacturers


Job description

Job Title: MANUFACTURING & PROCESS DEVELOPMENT ENGINEER- MOLDING
Posting Start Date: 7/9/26
At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.
Job Description:
Job Overview
Implement improvements to the Production System, reduce tooling costs, coordinate engineering changes, and coordinate systems for plastic injection molds.
§ Participate in the design and development of tools and mold processes to support the development of new products.
§ Support product development, including manufacturing optimization designs, tooling sampling, product samples, and
prototypes. Determine the most suitable tooling manufacturing concepts related to the anticipated production quantities,
quality requirements, and manufacturing location.
§ Responsible for collaborating with global experts (CoE molding) to continuously update and improve operating standards
regarding plastic injection molding.
§ Collaborate in incorporating the latest technologies and trends in process design to maximize performance and efficiency.
§ Responsible for providing budgets for new tools and mold processes.
§ Ensure, in conjunction with the multidisciplinary team, that molds and processes are designed to produce high-quality
products efficiently and effectively at the lowest possible cost.
§ Responsible for coordinating and tracking engineering changes to injection molds.
§ Coordinate changes and red lines on drawings and inform the designer to execute these changes.
§ Provide training to the mold and process workshop area on failure analysis, procedures, and systems.
§ Review new projects coming to the plant with the launch team, including documentation and process tracking during the
plant's launch phase.
§ Work with the engineering team on FMEA, projects, and launches to optimize and improve the molding process.
§ Provide information and documentation for the activation of plastic injection molds in systems such as SAP, Hydra, etc., for
their production and maintenance.
§ Participate in the development and maintenance of PFMEAS with the multidisciplinary team.
§ Participate in the development of Control Plans.
§ Participate in the plant's Continuous Improvement Programs.
§ Analyze customer specifications.
§ Support in analyzing tool and equipment capacities for new part numbers and changes in quoted volumes.
§ Support the designer in controlling 2D and 3D drawings.
§ Conduct product/process analysis for cost reduction, quality improvement, and efficiency enhancement.
§ Provide support for administration, set up, and layouts in the mold workshop.
§ Responsible for the design and maintenance of plastic injection molds.
§ Responsible for participating in the development of new products and engineering changes for molds, ensuring compliance
with engineering standards and TE.
§ Implement actions to reduce environmental impact and activities to comply with the ISO14001 standard.
§ Authority to stop a process that has the potential to harm the environment or is out of legal environmental compliance.
§ Support in analyzing tool and equipment capacities for new part numbers and changes in quoted volumes. § Provide coaching on root cause analysis and highly effective solutions for complex problems.
Job Requirements
Requiriments
  • Education § Mechanical Engineering / Mechatronics Engineering / Or related field
  • Profesional experiences
  • 5-10 years in a similar position, minimum
  • Personnel management skills
  • Knowledge and Skills
  • Proficient in design software (CAD) such as Creo (Pro-E), SolidWorks, SpaceClaim, AutoCAD, CATIA, preferably.
  • Proficient in simulation software (CAE) for plastic filling, such as Moldflow, Autodesk Moldflow, (ANSYS).
  • RJG MM1 certified or equivalent experience.
  • Good knowledge of tool manufacturing, tool steel application/selection, heat treatment, and plating/coating.
  • Strong understanding of polymer technology, particularly engineering-grade resins.
  • Knowledge of Six Sigma and LEAN (TEOA) principles.
  • Knowledge of geometric tolerances.
  • Good project management skills, ability to handle multiple projects simultaneously.
  • Understanding of practices, terminology, and tolerances associated with manufacturing, machining, grinding, wire EDM, etc.
  • Management and coaching in root cause problem-solving (8Ds). § Availability to travel (50% of the time).
  • Proficient in Microsoft Office suite.
  • Knowledge of SAP.
  • Ability to exercise effective leadership.
  • Intermediate to Advanced English proficiency (85%).
  • Applicable knowledge of AS9100 and ISO 14001 standards.
  • Knowledge of safety regulations and the environmental management system applicable to the company.

Key Behaviors
  • Delivers solutions to complex problems.
  • Achieves results that directly impact the department's objectives.
  • Works under general direction.
  • May lead projects or project phases with broader teams and provide training and mentorship to other colleagues.
  • Enhances the value/quality of existing processes in line with the role.
  • Complies with company policies and procedures.
  • Adheres to the Internal Work Regulations and the Federal Labor Law.
  • Meets the company's objectives and adheres to the Ethical Conduct Guide.
  • Fulfills the objectives of the 5S philosophy.
  • Meets the requirements of AS9100 and ISO 14001.

Competencies
Values: Integrity, Accountability, Inclusion, Innovation, Teamwork
ABOUT TE CONNECTIVITY
TE Connectivity plc (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next-generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more.
Our more than 90,000 employees, including 10,000 engineers, work alongside customers in approximately 130 countries. In a world that is racing ahead, TE ensures that EVERY CONNECTION COUNTS. Learn more at www.te.com and on LinkedIn, Facebook, WeChat, Instagram and X (formerly Twitter).
COMPENSATION
• Competitive base salary commensurate with experience: $124,700-155,800-187,000 (subject to change dependent on physical location)
• Posted salary ranges are made in good faith. TE Connectivity reserves the right to adjust ranges depending on the experience/qualification of the selected candidate as well as internal and external equity.
• Total Compensation = Base Salary + Incentive(s) + Benefits
BENEFITS
• A comprehensive benefits package including health insurance, 401(k), disability, life insurance, employee stock purchase plan, paid time off and voluntary benefits.
EOE, Including Disability/Vets
IMPORTANT NOTICE REGARDING RECRUITMENT FRAUD
TE Connectivity has become aware of fraudulent recruitment activities being conducted by individuals or organizations falsely claiming to represent TE Connectivity. Please be advised that TE Connectivity never requests payment or fees from job applicants at any stage of the recruitment process. All legitimate job openings are posted exclusively on our official careers website at te.com/careers, and all email communications from our recruitment team will come only from actual email addresses ending in @te.com. If you receive any suspicious communications, we strongly advise you not to engage or provide any personal information, and to report the incident to your local authorities.
Job Locations:
Posting City: MIDDLETOWN
Job Country: United States
Travel Required: 25% to 50%
Requisition ID: 155042
Workplace Type: Onsite
External Careers Page: Engineering & Technology

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