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Senior Injection Molding Process Engineer Jobs in Boyertown, PA

MRINetwork Jobs

Process Technician

Trumbauersville, PA · On-site

Job Summary We are seeking a skilled Injection Molding Processor to join our manufacturing team. The ideal candidate will be responsible for operating and maintaining injection molding machines and ...

MRINetwork Jobs

Process Technician

Trumbauersville, PA · On-site

Job Summary We are seeking a skilled Injection Molding Processor to join our manufacturing team. The ideal candidate will be responsible for operating and maintaining injection molding machines and ...

Greene Tweed

Injection Molding Operator II

Kulpsville, PA · On-site

$15.75 - $21.25/hr

Injection Molding Operator II Shift/hours: 3rd Shift (10:30pm-6:45am) Department/Group: Injection ... Maintain in process inventory and material handling. * Perform assembly of components, as needed.

AMMEGA

Injection Molding Technician

Reading, PA

$47K/yr

... process inspections; monitoring and preparing support equipment i.e., circulators, grinders, etc ... Knowledge of commonly used concepts, practices, and procedures within the injection molding field.

Ammega

Injection Molding Technician

Reading, PA · On-site

... process inspections; monitoring and preparing support equipment i.e., circulators, grinders, etc ... the injection molding field. Strong attention to detail Ability to prioritize and follow-up on ...

Ammega

Injection Molding Technician

Reading, PA · On-site

$21.25 - $28.25/hr

... process inspections; monitoring and preparing support equipment i.e., circulators, grinders, etc ... injection molding field. • Strong attention to detail • Ability to prioritize and follow-up on ...

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All JobsInjection Molding Process Engineer JobsSenior Injection Molding Process Engineer JobsSenior Injection Molding Process Engineer Jobs in Boyertown, PA

Senior Injection Molding Process Engineer information

See Boyertown, PA salary details

$72.7K

$117.5K

$165.4K

How much do senior injection molding process engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior injection molding process engineer in Boyertown, PA is $117,468.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,900.00 and $130,400.00 per year, depending on experience, location, and employer.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What cities near Boyertown, PA are hiring for Senior Injection Molding Process Engineer jobs?

Cities near Boyertown, PA with the most Senior Injection Molding Process Engineer job openings:

Senior Injection Molding Process Engineer jobs near you
Infographic showing various Senior Injection Molding Process Engineer job openings in Boyertown, PA as of June 2026, with employment types broken down into 11% Full Time, 5% Part Time, 11% Temporary, 62% Contract, and 11% Nights. Highlights an 92% Physical, 3% Hybrid, and 5% Remote job distribution, with an average salary of $117,468 per year, or $56.5 per hour.

1st or 3rd Shift Injection Molding Processor (Bardot Plastics, Easton, 18045)

New Pig Corporation

Bethlehem, PA • On-site

$24.75 - $29.75/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 12 days ago

Key responsibilities

  • Set up, start up, and troubleshoot injection molding machines and processes.

  • Monitor part quality and make process adjustments as needed.

  • Perform mold changes, document process parameters, and collaborate with teams to support continuous improvement.

New Pig rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

Job description

Injection Molding Processor/Supervisor (1st Shift Daylight OR 3rd Shift Overnight)
Bardot Plastics LLC, Easton, PA 18045 | 610-253-0600
Full-Time | Competitive Pay + Shift Differential + Comprehensive Benefits
About the Role
We are seeking experienced Injection Molding Process Technicians to support our multi-shift manufacturing operation. This role is critical to ensuring consistent part quality, efficient cycle times, and stable processing across a wide range of materials and tooling.
This is a hands-on position, ideal for individuals who take pride in troubleshooting, process optimization, and maintaining high production standards.
Key Responsibilities
Set up, start up, and troubleshoot injection molding machines and processes
Establish and maintain robust, repeatable processes
Monitor part quality and make process adjustments as needed
Optimize cycle times while maintaining quality standards
Work with a variety of materials, including PP, ABS, HDPE, Nylon, and engineered resins
Identify and resolve molding defects (warp, sink, burn, short shots, etc.)
Perform mold changes and assist with preventive maintenance
Document and update process parameters and setup sheets
Collaborate with supervisors, QC, and maintenance teams
Support continuous improvement initiatives on the production floor
Qualifications
3+ years of injection molding processing experience (required)
Strong troubleshooting skills; experience with scientific molding principles preferred
Experience with a variety of presses (50-700+ ton range is a plus)
Ability to read and understand process sheets and work instructions
Knowledge of material behavior and processing windows
Comfortable working independently on off shifts
Mechanical aptitude and attention to detail
Compensation & Benefits
Competitive hourly rate based on experience
Shift differential for 3rd shift
Overtime opportunities
Health, dental, and vision insurance
Paid time off and holidays
401(k) with company match
Stable, growing company with long-term opportunity
Why Join Us
Well-established injection molding operation with modern equipment
Team-oriented environment with strong leadership support
Opportunity to make a direct impact on production and quality
Growth potential into senior technical or supervisory roles
Apply Today
If you are a skilled process technician who enjoys solving problems and keeping production running at peak performance, we want to hear from you.
Located in Easton, PA, Bardot Plastics LLC is part of the New Pendulum group of companies. We've built our reputation as specialists in high-tonnage injection molding of large parts using both engineered & non-engineered resins. We deliver on our founding mantra of "making it right the first time," blending leading-edge engineering & high-volume production capabilities with a deep commitment to our craft. For prompt, confidential consideration, please contact: Chris, cboucher@bardotplastics.com, 610-253-0600 or stop by Bardot Plastics, Palmer Industrial Park, 10 McFadden Rd, Easton, PA 18045 for more info.
Bardot Plastics LLC is an Equal Opportunity Employer.
Employment Type: Full-Time

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