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Senior Injection Molding Process Engineer Jobs in Michigan

Maintains and secures controlled injection process by using part weights by using plastic data and ... Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting ...

Maintains and secures controlled injection process by using part weights by using plastic data and ... Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting ...

We are currently seeking a skilled Injection Molding Process Technician to join our team on 3rd shift! As an Injection Molding Process Tech, you will play a crucial role in ensuring the efficiency ...

Process Technician

Rockford, MI · On-site

$23 - $27/hr

Strong understanding of injection molding processes, tooling, resins, and equipment * Ability to read and interpret engineering prints, setup sheets, and specifications. * Skilled in troubleshooting ...

Maintains and secures controlled injection process by using part weights by using plastic data and ... Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting ...

Molding Process Engineer

Belding, MI · On-site

$88K - $114K/yr

... heated molding operations * Experience in high mix, low-volume manufacturing * Goal and process driven-comfortable driving change to deliver results * Bachelor's degree in Plastics Engineering ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a Senior Injection Molding Process Engineer, and why are they important?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a Senior Injection Molding Process Engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by Senior Injection Molding Process Engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Michigan? The most popular types of Injection Molding Process Engineer jobs in Michigan are:
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Molding Process Technician

fng

Detroit, MI

Other

Posted 23 days ago


Job description

Summary

The Process Technician is responsible for setting up and maintaining process controls on presses, molds and equipment to customer specifications.  He or she is responsible for resolving manufacturing processes.  The Process Technician is responsible troubleshooting, repairing and performing preventative maintenance on the equipment.  Additionally, he or she will maintain equipment and prevent failures by suggesting and implementing improvement plans.  He or she would coordinate manufacturing activities to ensure good production and quality through problem solving and continuous improvement activities. 

Core Competencies 
  • Time Management
  • Creative & Innovative Thinking
  • Problem Solving
  • Accountability & Dependability
  • Research & Analysis
  • Decision Making & Judgement
  • Ethics & Integrity
  • Planning & Organizing
  • Mathematical Reasoning
  • Communication
  • Customer Focus
  • Energy and Stress 
  • Team Work            
 Job Duties
  • Optimizes all machine processes by reducing scrap, cycle times and mold change times;
  • Assists with launches of new programs by building a new process to ensure quality products of parts and attends launch meetings prior to production start-up as needed;
  • Maintains and secures controlled injection process by using part weights by using plastic data and using a systematic approach to optimising current running process;
  • Directs set-ups for molds using efficient mold change systems and robotics;
  • Oversees in-house tooling and material evaluations to ensure optimum performance;
  • Describes system, components, and parts operating characteristics and malfunctions by writing technical reports;
  • Sets-up injection molds and performs start-up and shut-down of molding systems;
  • Verifies systems performance by testing functioning of installed equipment;
  • Ensures operation of equipment by completing preventive maintenance requirements, troubleshooting malfunctions, calling for repairs, and evaluating new equipment and techniques;
  • Responsible for setting up and maintaining process controls of presses, molds and equipment.
  • Must be experienced with Robotics and Programming, with End of Arm Set-up and troubleshooting, develop and modify robot programs to handle parts without causing damage to the equipment or parts
  • Knowledge of TPO's/ABS/Nylons/PC's.
  • Monitor production for accuracy and efficiency and work with quality inspectors to ensure part quality/performance
  • Make minor electrical and mechanical repairs and adjustments to machines/tools and notify supervisors when major service is required
  • Provide ownership and analysis of injection molding process and equipment for the reduction in defects, overall process improvement and/or the reduction of downtime and continue improvements
  • Compiles, stores and receives production data
  • Completes all paperwork as required.
  • Perform additional assignments per supervisor’s direction.
  • Advise on improvements in tracking and reporting procedures.
  • Must have experience with hot runners/valve gate sequencing/gas assist/insert molding.
  • Promote safety by abiding to all related policies and procedures

Requirements

  • Minimum of a high school diploma or its equivalent.  Ability to read, write and speak English effectively.
  • Possess basic mathematical skills
  • Possess basic office skills such as Excel, Microsoft Word and AS400 systems.
  • Safety and environmental training and experience
  • Previous experience in injection molding department or at least manufacturing experience.
  • Must be able to work afternoons or night shift
  • Ability to work effectively alone and prioritize.
  • Must be a highly motivated, service and team-oriented individual with an attention to detail.
  • Troubleshooting ability is required.
  • Strong decision making and problem solving skills.
  • Demonstrated good internal customer service skills.
  • Ability to manage multiple projects.