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Senior Extrusion Machine Operator Jobs (NOW HIRING)

RealTruck

Extrusion Machine Operator

Owosso, MI

$15.75 - $19.75/hr

Extrusion, thermoform, Injection Mold, or related plastics machine operator experience preferred. Skills, Abilities, and Knowledge * Ability to apply common sense understanding to carry out detailed ...

D&W

Extrusion Machine Operator

Fort Wayne, IN · On-site

$21/hr

We have immediate opportunities for Extrusion Machine Operators . In this function you will perform various production related tasks such as reading job specifications to determine machine ...

Rugged Liner Inc

Extrusion Machine Operator

Owosso, MI

$15.75 - $19.75/hr

Extrusion, thermoform, Injection Mold, or related plastics machine operator experience preferred. Skills, Abilities, and Knowledge * Ability to apply common sense understanding to carry out detailed ...

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Senior Extrusion Machine Operator information

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How much do senior extrusion machine operator jobs pay per hour?

As of Jul 8, 2026, the average hourly pay for senior extrusion machine operator in the United States is $17.46, according to ZipRecruiter salary data. Most workers in this role earn between $15.62 and $18.99 per hour, depending on experience, location, and employer.

What is an extrusion operator's salary?

The average salary for a senior extrusion machine operator typically ranges from $45,000 to $65,000 per year, depending on experience, location, and industry. Skilled operators with certifications and knowledge of extrusion equipment can earn higher wages, often with opportunities for overtime and shift differentials.

What are the key skills and qualifications needed to thrive as a Senior Extrusion Machine Operator, and why are they important?

To thrive as a Senior Extrusion Machine Operator, you need a solid understanding of extrusion processes, mechanical aptitude, and experience with industrial machinery, often supported by a high school diploma or technical certification. Familiarity with PLCs, quality control systems, and specific extrusion equipment is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in troubleshooting and team collaboration. These skills ensure efficient production, high product quality, and minimal downtime in manufacturing environments.

What are some common challenges faced by Senior Extrusion Machine Operators, and how can they be addressed?

Senior Extrusion Machine Operators often encounter challenges such as maintaining consistent product quality, minimizing machine downtime, and troubleshooting technical issues. Addressing these challenges requires a deep understanding of the extrusion process, regular equipment maintenance, and strong problem-solving skills. Collaborating closely with maintenance teams and quality control staff is essential to quickly resolve any operational issues and ensure production goals are met. Proactively staying updated on new technologies and best practices in extrusion can also help operators maintain high efficiency and product standards.

What is the highest paying machine operator job?

Senior extrusion machine operators tend to earn higher wages compared to entry-level positions due to their experience and specialized skills. Factors such as industry, location, certifications, and the complexity of the machinery can also influence pay rates, with some roles offering additional compensation for overtime or hazardous conditions.

What is the difference between Senior Extrusion Machine Operator vs Extrusion Machine Operator?

AspectSenior Extrusion Machine OperatorExtrusion Machine Operator
CredentialsHigh school diploma, certifications in extrusion processesHigh school diploma or equivalent, on-the-job training
Work EnvironmentManufacturing plants, production linesManufacturing plants, production lines
ResponsibilitiesOverseeing machine operation, troubleshooting, mentoring junior staffOperating extrusion machines, monitoring quality, basic troubleshooting

The main difference is that Senior Extrusion Machine Operators have more experience, oversee operations, and mentor others, while Extrusion Machine Operators focus on day-to-day machine operation and quality control.

Is extrusion operator a skilled job?

An extrusion machine operator is considered a skilled worker who requires knowledge of machine operation, safety procedures, and quality control. They often need training or certification to operate complex equipment and may need to troubleshoot issues during production. Attention to detail and manual dexterity are important skills for this role.

What are Senior Extrusion Machine Operators?

Senior Extrusion Machine Operators are experienced professionals who oversee and manage the operation of extrusion machines, which shape materials like plastics or metals into specific forms. They are responsible for setting up the machinery, monitoring production processes, ensuring product quality, and troubleshooting equipment issues. In addition to operating the machines, they often supervise junior operators, maintain safety standards, and perform routine maintenance. Their expertise helps ensure efficient production and adherence to quality specifications.

Is extrusion operator a good job?

A senior extrusion machine operator is a skilled role that involves operating and maintaining extrusion equipment to produce plastic or metal products. It typically requires technical knowledge, attention to safety protocols, and may involve shift work. The job offers steady employment opportunities in manufacturing with potential for advancement and skill development.
What cities are hiring for Senior Extrusion Machine Operator jobs? Cities with the most Senior Extrusion Machine Operator job openings:
What are the most commonly searched types of Extrusion Machine Operator jobs? The most popular types of Extrusion Machine Operator jobs are:
What states have the most Senior Extrusion Machine Operator jobs? States with the most job openings for Senior Extrusion Machine Operator jobs include:
Senior Extrusion Machine Operator jobs near you
Experienced Extrusion Machine Operator

Experienced Extrusion Machine Operator

Northland Plastics, Inc

Sheboygan, WI • On-site

$26/hr

Full-time

Posted 13 days ago

Job description

Machine Operation & Setup
  • Set up extrusion machines, tooling, and downstream equipment (calibrators, cooling tanks, pullers, cutters, winders) according to production requirements.
  • Start up, operate, and shut down extrusion lines in a safe and controlled manner.
  • Load raw materials, colorants, and additives into hoppers and ensure proper blending.
  • Monitor machine parameters (temperature, pressure, screw speed, vacuum, water flow) and adjust as needed to maintain product quality.
  • Package parts to product specifications.

Quality Assurance
  • Perform regular inspections of extruded profiles for dimensional accuracy, surface finish, and defects.
  • Use calipers, micrometers, gauges, and other measuring devices to verify tolerances.
  • Document quality checks and production data in line with company procedures.
  • Identify, troubleshoot, and correct issues related to extrusion quality (e.g., surface blemishes, warping, dimensional variation).

Maintenance & Troubleshooting
  • Perform basic machine maintenance such as cleaning dies, calibrators, and filters.
  • Troubleshoot extrusion and downstream equipment issues to minimize downtime.
  • Report mechanical, electrical, or tooling problems to maintenance or supervisory staff.

Safety & Compliance
  • Follow all safety protocols, including lockout/tagout, PPE use, and safe material handling.
  • Maintain a clean and organized work area in compliance with 5S and housekeeping standards.
  • Adhere to company policies, procedures, and regulatory requirements (OSHA, ISO, etc.).

Requirements
Education & Experience
  • High school diploma or equivalent (GED) required.
  • Must have previous experience in plastic extrusion.
  • Basic mechanical aptitude and troubleshooting skills.
  • Familiarity with extrusion machinery, plastics materials (PVC, HDPE, ABS, PP, etc.), and additives.

Skills & Competencies
  • Ability to read and interpret technical drawings, production orders, and specifications.
  • Proficient in using measuring tools (calipers, micrometers, gauges).
  • Strong attention to detail and commitment to quality.
  • Good communication and teamwork skills.

Salary Description
Starting $26/hour

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