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Senior Extrusion Machine Operator Jobs in Wisconsin

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Machine Operator

Green Bay, WI · On-site

$19 - $21/hr

Extrusion Operator Would you like to be part of a company that focuses on quality and customer ... least 2 years of machine operator experience, with HDPE Extrusion experience desired As an ...

Parker

3rd Shift Extrusion Operator (PARFLEX)

Manitowoc, WI · On-site

$17 - $21.25/hr

Position Summary Hose & Tubing Extrusion Machine Operator - Shape the Core of Critical Systems At Parflex, our Extrusion Machine Operators do more than run equipment - they create the foundation of ...

Northland Plastics Inc

Machine Operator

Sheboygan, WI

$20 - $25/hr

... and monitor extrusion lines. This role is designed for individuals with a strong mechanical ... You will work under the guidance of senior operators to ensure our products meet high-quality ...

Northland Plastics Inc

Machine Operator

Sheboygan, WI · On-site

$20 - $25/hr

You will work under the guidance of senior operators to ensure our products meet high-quality ... Key Responsibilities Machine Operation & Support * Assist in setting up extrusion machines and ...

Northland Plastics, Inc

Machine Operator

Sheboygan, WI · On-site

$20/hr

You will work under the guidance of senior operators to ensure our products meet high-quality ... Requirements Key Responsibilities Machine Operation & Support * Assist in setting up extrusion ...

Co-Staff Job Board

Extrusion Operator

Delavan, WI · On-site

$20.10/hr

Extrusion Operator - 1st & 2nd Shift Location: Delavan, WI Position Type: Temp-to-Hire Available ... Inspect parts coming off extrusion machines to ensure quality standards are met * Remove flash and ...

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Senior Extrusion Machine Operator information

What is a senior extrusion machine operator?

Senior Extrusion Machine Operators are experienced professionals who oversee and manage the operation of extrusion machines, which shape materials like plastics or metals into specific forms. They are responsible for setting up the machinery, monitoring production processes, ensuring product quality, and troubleshooting equipment issues. In addition to operating the machines, they often supervise junior operators, maintain safety standards, and perform routine maintenance. Their expertise helps ensure efficient production and adherence to quality specifications.

What are the key skills and qualifications needed to thrive as a senior extrusion machine operator?

To thrive as a Senior Extrusion Machine Operator, you need a solid understanding of extrusion processes, mechanical aptitude, and experience with industrial machinery, often supported by a high school diploma or technical certification. Familiarity with PLCs, quality control systems, and specific extrusion equipment is typically required. Attention to detail, problem-solving abilities, and strong communication skills help operators excel in troubleshooting and team collaboration. These skills ensure efficient production, high product quality, and minimal downtime in manufacturing environments.

What are some common challenges faced by senior extrusion machine operators, and how can they be addressed?

Senior Extrusion Machine Operators often encounter challenges such as maintaining consistent product quality, minimizing machine downtime, and troubleshooting technical issues. Addressing these challenges requires a deep understanding of the extrusion process, regular equipment maintenance, and strong problem-solving skills. Collaborating closely with maintenance teams and quality control staff is essential to quickly resolve any operational issues and ensure production goals are met. Proactively staying updated on new technologies and best practices in extrusion can also help operators maintain high efficiency and product standards.

What is the difference between Senior Extrusion Machine Operator vs Extrusion Machine Operator?

AspectSenior Extrusion Machine OperatorExtrusion Machine Operator
CredentialsHigh school diploma, certifications in extrusion processesHigh school diploma or equivalent, on-the-job training
Work EnvironmentManufacturing plants, production linesManufacturing plants, production lines
ResponsibilitiesOverseeing machine operation, troubleshooting, mentoring junior staffOperating extrusion machines, monitoring quality, basic troubleshooting

The main difference is that Senior Extrusion Machine Operators have more experience, oversee operations, and mentor others, while Extrusion Machine Operators focus on day-to-day machine operation and quality control.

How much do senior extrusion machine operators make in the US?

Senior extrusion machine operators in the US typically earn between $50,000 and $70,000 annually, depending on experience, location, and industry. They often require skills in machine setup, troubleshooting, and safety protocols, with some positions offering overtime or shift differentials.

Is a senior extrusion machine operator a good job?

A senior extrusion machine operator is a skilled manufacturing role that involves overseeing the operation of extrusion equipment, ensuring product quality, and maintaining safety standards. It typically offers stable employment, competitive wages, and opportunities for advancement with experience and additional certifications. The job requires technical skills, attention to detail, and the ability to troubleshoot machinery.

What cities in Wisconsin are hiring for Senior Extrusion Machine Operator jobs?

Cities in Wisconsin with the most Senior Extrusion Machine Operator job openings:

Senior Extrusion Machine Operator jobs near you

Experienced Extrusion Machine Operator

Northland Plastics Inc

Sheboygan, WI

$26 - $28/hr

Full-time

Re-posted 2 days ago

Job description

Description

  Machine Operation & Setup

  • Set up  extrusion machines, tooling, and downstream equipment (calibrators, cooling tanks, pullers, cutters, winders) according to production requirements.
  • Start up, operate, and shut down extrusion lines in a safe and controlled manner.
  • Load raw materials, colorants, and additives into hoppers and ensure proper blending.
  • Monitor machine parameters (temperature, pressure, screw speed, vacuum, water flow) and adjust as needed to maintain product quality.
  • Package  parts to product specifications.

Quality Assurance

  • Perform regular inspections of extruded profiles for dimensional accuracy, surface finish, and defects.
  • Use calipers, micrometers, gauges, and other measuring devices to verify tolerances.
  • Document quality checks and production data in line with company procedures.
  • Identify, troubleshoot, and correct issues related to extrusion quality (e.g., surface blemishes, warping, dimensional variation).

Maintenance & Troubleshooting

  • Perform basic machine maintenance such as cleaning dies, calibrators, and filters.
  • Troubleshoot extrusion and downstream equipment issues to minimize downtime.
  • Report mechanical, electrical, or tooling problems to maintenance or supervisory staff.

Safety & Compliance

  • Follow all safety protocols, including lockout/tagout, PPE use, and safe material handling.
  • Maintain a clean and organized work area in compliance with 5S and housekeeping standards.
  • Adhere to company policies, procedures, and regulatory requirements (OSHA, ISO, etc.).

Requirements

  Education & Experience

  • High school diploma or equivalent (GED) required.
  • Must have previous experience in plastic extrusion.
  • Basic mechanical aptitude and troubleshooting skills.
  • Familiarity with extrusion machinery, plastics materials (PVC, HDPE, ABS, PP, etc.), and additives.

Skills & Competencies

  • Ability to read and interpret technical drawings, production orders, and specifications.
  • Proficient in using measuring tools (calipers, micrometers, gauges).
  • Strong attention to detail and commitment to quality.
  • Good communication and teamwork skills.

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