Senior Embedded Controls Engineer Jobs in Texas (NOW HIRING)

Mastech Digital provides digital and mainstream technology staff as well as Digital Transformation Services for all American Corporations. We are currently seeking a Senior Controls Engineer for our client in the Engineering Solutions domain. We value our professionals, providing comprehensive benefits and the opportunity for growth. This is a Permanent position, and the client is looking for someone to start immediately.

Duration: Full-time

Location: Addison, TX

Salary: $130,000-$165,000/Annually

Role: Senior Controls Engineer

Primary Skills: Engineering

Role Description: The Senior Controls Engineer must have 10+ years of experience. For this role, you must be a highly skilled and experienced Senior Controls Engineer to join the team.

This role requires expertise in implementing automation solutions using PLC, HMI, SCADA, and DCS/Delta V platforms. As a key member of the team, you will work directly with customers, lead engineers, and ensure the successful design, implementation, and commissioning of automation systems. This role requires strong problem-solving skills, technical proficiency, and the ability to foster customer relationships and secure repeat business.

Major Responsibilities:

- Automation System Design & Implementation: Lead the design, development, and implementation of innovative automation solutions. This includes developing control system architecture, selecting components, detailing schematic diagrams, programming controllers (PLC, DCS/Delta V), and programming HMI/SCADA systems.

- Programming & System Development: Implement control systems using programming languages such as Ladder Logic, Sequential Function Chart, Structured Text, and other relevant languages. Knowledge of VBA, .NET, SQL, and Python for HMI/SCADA system development is preferred.

- Networking & Protocols: Design and implement industrial networking systems to connect control components and instrumentation using protocols such as Ethernet/IP, ProfNet, and Modbus.

- Project Management: Manage large-scale projects (up to $10M), including developing execution plans, budgets, work breakdown structures, scheduling, time tracking, financial tracking, and reporting. Identify and resolve project issues, manage conflicts, and ensure overall project profitability.

- Leadership & Mentorship: Serve as a technical lead, guiding engineers and technicians, and providing mentorship to junior staff. You may also act as a Project Manager for smaller projects.

- Customer Interaction & Business Development: Work closely with customers to identify requirements, develop specifications, and deliver solutions. Secure repeat business by maintaining strong customer relationships.

Minimum Requirements:

Education:

- Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience.

Experience:

- Over 8 years of experience with automation systems and platforms, including:

- In-depth knowledge of Emerson DeltaV platform

- Experience with PLC-5 to ControlLogix conversions

- Expertise in PLC hardware/software platforms such as Rockwell Automation, Siemens, and Modicon

- Strong understanding of HMI/SCADA platforms (e.g., Rockwell FactoryTalk, Aveva System Platform, Ignition, Siemens WinCC)

- In-depth knowledge of DCS systems, particularly Emerson DeltaV

- Project management experience; PMP certification is a plus

- Familiarity with Batch/Recipes, OEE, MES, and ERP systems

- Experience with electrical schematics, power distribution, control panels (up to 480VAC), and NEC standards

- Experience with AutoCAD is preferred

- Proven ability to lead and mentor a team of engineers/technicians

- Professional references from a subordinate, peer, and manager

- Ability to travel up to 25%

Preferred Experience:

- Experience in industries such as Semiconductor, Life Sciences, Building Automation, Food & Beverage, Water Treatment, and general manufacturing.

Physical Demands of the Position:

- Ability to see, perceive colors, hear, speak clearly, and have manual dexterity.

- Ability to drive, lift objects, mount/dismount equipment, and perform pushing/pulling tasks as needed.

Working Environment:

Standard office environment with occasional travel to on-site locations and diverse industrial environments.

Frequent use of computers, phones, and office equipment.

Education: Bachelor of Science degree in Electrical/Control Engineering, Mechanical Engineering, Chemical Engineering, Computer Science, or equivalent experience

Experience: Minimum 10+ years of experience

Relocation: This position will cover relocation expenses

Travel: 25% travel

Local Preferred: Yes

Note: Must be able to work on a W2 basis (No C2C)

Recruiter Name: Devyanshu Pawar

Recruiter Phone: 412-490-7931

Benefits:

This is a direct hire position, and the hired applicant will receive our client’s benefits package.

Mastech Digital is an Equal Opportunity Employer - All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.