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Senior Damage Tolerance Engineer Jobs (NOW HIRING)

Stress Engineer - Defense

Wichita, KS · On-site

$52.50 - $72/hr

Perform fatigue and damage tolerance assessments based on customer's mission profile requirements ... You must have a Bachelor of Engineering or equivalent. * You must have a minimum of 5 years of ...

Stress Engineer - Defense

Wichita, KS · On-site

$52.50 - $72/hr

Perform fatigue and damage tolerance assessments based on customer's mission profile requirements ... You must have a Bachelor of Engineering or equivalent. * You must havea minimum of 5yearsof ...

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Senior Damage Tolerance Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior damage tolerance engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for senior damage tolerance engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are Senior Damage Tolerance Engineers?

Senior Damage Tolerance Engineers are specialized professionals who assess and predict the structural integrity and lifespan of materials and components, particularly in aerospace and automotive industries. They analyze how cracks, flaws, and other damage can affect the strength and safety of structures over time. Using advanced analytical methods and simulation tools, they help ensure that products meet safety standards and regulatory requirements. Their expertise is critical for maintaining the safety and reliability of aircraft, spacecraft, and other complex systems.

What are the key skills and qualifications needed to thrive as a Senior Damage Tolerance Engineer, and why are they important?

To thrive as a Senior Damage Tolerance Engineer, you need a deep understanding of fracture mechanics, fatigue analysis, and materials science, usually supported by an engineering degree and significant aerospace industry experience. Expertise with finite element analysis (FEA) software, damage tolerance assessment tools, and familiarity with industry standards and certification processes is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret complex data and collaborate with cross-functional teams. These skills and qualities are crucial for ensuring aircraft structural integrity and safety while meeting regulatory and operational requirements.

What is the difference between Senior Damage Tolerance Engineer vs Damage Tolerance Engineer?

AspectSenior Damage Tolerance EngineerDamage Tolerance Engineer
QualificationsTypically requires 5+ years experience, advanced certificationsEntry to mid-level, relevant engineering degrees
ResponsibilitiesLeading damage assessments, overseeing projects, mentoringPerforming damage analysis, supporting design and testing
Work EnvironmentDesign offices, testing labs, aerospace or defense industriesDesign offices, testing labs, aerospace or defense industries

The main difference is experience level and responsibility. Senior Damage Tolerance Engineers lead damage assessments and mentor teams, while Damage Tolerance Engineers focus on analysis and supporting project tasks. Both roles are vital in aerospace and defense sectors, requiring similar credentials and work environments.

What are some common challenges faced by Senior Damage Tolerance Engineers when evaluating aircraft structural integrity?

Senior Damage Tolerance Engineers often encounter challenges when analyzing complex stress and fatigue data, especially for aging aircraft or when new materials are involved. Balancing safety margins with weight and cost constraints requires careful judgment and up-to-date knowledge of regulatory standards. Collaboration with design, materials, and maintenance teams is crucial to ensure that repairs and modifications meet both safety and operational requirements. Staying current with evolving industry guidelines and advanced simulation tools is also essential for success in this role.
What cities are hiring for Senior Damage Tolerance Engineer jobs? Cities with the most Senior Damage Tolerance Engineer job openings:
What are the most commonly searched types of Damage Tolerance Engineer jobs? The most popular types of Damage Tolerance Engineer jobs are:
What states have the most Senior Damage Tolerance Engineer jobs? States with the most job openings for Senior Damage Tolerance Engineer jobs include:
Structural Analysis Engineer (Associate, Mid-level, or Senior)

Structural Analysis Engineer (Associate, Mid-level, or Senior)

Spirit AeroSystems

Wichita, KS

$115K - $177K/yr

Full-time

Medical, Life, Retirement

Posted 11 days ago


Spirit AeroSystems rating

8.1

Company rating: 8.1 out of 10

Based on 84 frontline employees who took The Breakroom Quiz

35th of 60 rated aerospace companies


Job description

Overview

This role is at Spirit AeroSystems, Inc. a wholly owned subsidiary of The Boeing Company, supporting Spirit’s Commercial Business Units (“Spirit Commercial”). Spirit Commercial designs and builds commercial aerostructures, including for Boeing Commercial Airplanes, one of Boeing’s three business units and the premier manufacturer of commercial jetliners for decades. Spirit Commercial’s core products include fuselages, pylons, nacelles and wing components, with a focus on innovative composite and aluminum manufacturing solutions.

The Boeing Company is seeking Structural Analysis Engineers to support the analysis, validation, and certification of aircraft structural components and systems. In this role, you will apply engineering principles and analytical methods to evaluate structural integrity, ensure compliance with customer and regulatory requirements, and support the full product lifecycle from concept through production.

You will collaborate across cross-functional teams to resolve complex technical challenges, influence design decisions through analysis-driven insights, and contribute to the delivery of safe, high-quality aerospace products. This position offers the opportunity to take ownership of analysis work packages, support certification activities, mentor junior engineers, and advance engineering excellence within a dynamic aerospace environment. Our teams are currently hiring for a broad range of experience levels including Associate, Mid-Level, and Senior Level Structural Analysis Engineers.


Responsibilities

Position Responsibilities:

  • Perform structural analysis of aircraft components and assemblies using classical methods and finite element analysis (FEA) tools
  • Evaluate strength, stability, fatigue, and damage tolerance to ensure compliance with design and certification requirements
  • Develop and document analysis models, assumptions, and results in technical reports
  • Collaborate with design, manufacturing, and test teams to resolve structural issues and support design integration
  • Provide analysis-based recommendations during technical and design reviews
  • Support certification activities by ensuring compliance with regulatory requirements and airworthiness standards
  • Ensure work aligns with customer requirements, company standards, and program objectives

This position is expected to be 100% onsite. The selected candidate will be required to work onsite at the Wichita, KS location.


Qualifications

Basic Qualifications (Required Skills/Experience):

  • Bachelor's Degree in engineering from an ABET-accredited engineering program
  • 2+ years of experience in structural analysis, stress engineering, or a related engineering role

Preferred Qualifications (Desired Skills/Experience):

  • Mid-Level (Level 3): 5+ years of related work experience or an equivalent combination of education and experience
  • Senior (Level 4): 10+ years of related work experience or an equivalent combination of education and experience
  • Master’s Degree in engineering
  • Experience with structural analysis tools such as NASTRAN, PATRAN, ABAQUS, or ANSYS
  • Familiarity with finite element analysis (FEA) methods and modeling techniques
  • Knowledge of aircraft structural analysis principles, including loads, stress, fatigue, and damage tolerance
  • Experience interpreting engineering drawings and models, including GD&T
  • Exposure to aerospace materials and structural behavior (e.g., aluminum, composites)
  • Understanding of engineering change processes, configuration management, or product lifecycle management systems

Union:

This is a union-represented position.

 

Drug Free Workplace:

We are a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Pay & Benefits:

We strive to deliver a Total Rewards package that will attract, engage and retain the top talent.  Elements of the Total Rewards package include competitive base pay and variable compensation opportunities. 

We also provide eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work. 

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications, as well as market and business considerations. 

Summary Pay Range - Associate (Level 2): $76,250 - $116,900 

Summary Pay Range - Mid-Level (Level 3): $89,500 - $137,250

Summary Pay Range - Senior Level (Level 4): $115,750 - $177,500

Kansas Tax Credit: Join Spirit AeroSystems’ Kansas team and you may be eligible for a $5,000 state of Kansas Aviation tax credit for up to five years. Click here for more information on the tax credit.

Qualifications:

Basic Qualifications (Required Skills/Experience):

  • Bachelor's Degree in engineering from an ABET-accredited engineering program
  • 2+ years of experience in structural analysis, stress engineering, or a related engineering role

Preferred Qualifications (Desired Skills/Experience):

  • Mid-Level (Level 3): 5+ years of related work experience or an equivalent combination of education and experience
  • Senior (Level 4): 10+ years of related work experience or an equivalent combination of education and experience
  • Master’s Degree in engineering
  • Experience with structural analysis tools such as NASTRAN, PATRAN, ABAQUS, or ANSYS
  • Familiarity with finite element analysis (FEA) methods and modeling techniques
  • Knowledge of aircraft structural analysis principles, including loads, stress, fatigue, and damage tolerance
  • Experience interpreting engineering drawings and models, including GD&T
  • Exposure to aerospace materials and structural behavior (e.g., aluminum, composites)
  • Understanding of engineering change processes, configuration management, or product lifecycle management systems

Union:

This is a union-represented position.

 

Drug Free Workplace:

We are a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Pay & Benefits:

We strive to deliver a Total Rewards package that will attract, engage and retain the top talent.  Elements of the Total Rewards package include competitive base pay and variable compensation opportunities. 

We also provide eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work. 

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Pay is based upon candidate experience and qualifications, as well as market and business considerations. 

Summary Pay Range - Associate (Level 2): $76,250 - $116,900 

Summary Pay Range - Mid-Level (Level 3): $89,500 - $137,250

Summary Pay Range - Senior Level (Level 4): $115,750 - $177,500

Kansas Tax Credit: Join Spirit AeroSystems’ Kansas team and you may be eligible for a $5,000 state of Kansas Aviation tax credit for up to five years. Click here for more information on the tax credit.

Education:UNAVAILABLEEmployment Type: FULL_TIME

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