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Senior Damage Tolerance Engineer Jobs (NOW HIRING)

Joby Aviation

Staff Airframe Stress Engineer

Santa Cruz, CA · On-site

$185K - $254K/yr

Overview Joby Aviation is seeking an experienced staff level Fatigue & Damage Tolerance (F&DT) engineer who believes in the ability of urban air mobility to positively impact our cities. This role is ...

pds

Structural Analysis Engineer

Oklahoma City, OK · On-site

$86.75/hr

Join Our Team as a Structural Analysis Engineer Put Your Durability & Damage Tolerance Expertise to Work on Mission-Critical Aircraft Programs PDS Tech Commercial is partnering with a leader in the ...

Jobtailor

Structural Engineer IV

Newport News, VA · On-site

$110 - $170/hr

Analyzes damage tolerance, durability, design allowables and structural modeling. * Specific ... Presentations to NNS senior leadership, external customers, Navy, government technical warrant ...

Supernal

Senior Engineer, Airframe Stress Analysis

Irvine, CA · On-site

$107K - $146K/yr

The Senior Engineer, Airframe Stress, will perform stress analysis of metallic and composite ... Develop and apply analysis methods for static strength, stability, durability, and damage tolerance

Judge Group, Inc.

Sr Structural Engineer

Vandalia, OH · On-site

$60 - $70/hr

Title: Sr Structural Engineer Duration: 1 year + Location: Vandalia, OH Duties: As a Structural ... Understanding of fatigue and damage tolerance analysis * Ability to author and review ...

SOGECLAIR

Structural Design Engineer

Wichita, KS · On-site

Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. Develop analytical models and engineering calculations to validate ...

SOGECLAIR

Structural Analysis Engineer

Wichita, KS · On-site

Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. Develop analytical models and engineering calculations to validate ...

SOGECLAIR

Structural Analysis Engineer

Wichita, KS · On-site

... damage tolerance, thermal, vibration, and structural analyses. • Develop analytical models and engineering calculations to validate structural designs. • Support structural sizing and ...

Expleo

Stress Engineer VI - Tulsa

Tulsa, OK · On-site

$102.29 - $145.68/hr

Perform and oversee advanced static, fatigue, and damage tolerance analysis * Define and drive ... Mentor senior engineers and shape organizational technical capability * Drive innovation and ...

Socket.dev

Aerospace Structural Engineer

Newport News, VA · On-site

$76 - $90/hr

Evaluate static strength, fatigue, damage tolerance, vibration, thermal , and other structural requirements. * Develop load paths, free-body diagrams, analytical models, and engineering assumptions

SOGECLAIR

Structural Design Engineer

Wichita, KS · On-site

$90 - $140/hr

Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses. * Develop analytical models and engineering calculations to validate ...

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Senior Damage Tolerance Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior damage tolerance engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for senior damage tolerance engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What is a senior damage tolerance engineer?

Senior Damage Tolerance Engineers are specialized professionals who assess and predict the structural integrity and lifespan of materials and components, particularly in aerospace and automotive industries. They analyze how cracks, flaws, and other damage can affect the strength and safety of structures over time. Using advanced analytical methods and simulation tools, they help ensure that products meet safety standards and regulatory requirements. Their expertise is critical for maintaining the safety and reliability of aircraft, spacecraft, and other complex systems.

What are some common challenges faced by senior damage tolerance engineers when evaluating aircraft structural integrity?

Senior Damage Tolerance Engineers often encounter challenges when analyzing complex stress and fatigue data, especially for aging aircraft or when new materials are involved. Balancing safety margins with weight and cost constraints requires careful judgment and up-to-date knowledge of regulatory standards. Collaboration with design, materials, and maintenance teams is crucial to ensure that repairs and modifications meet both safety and operational requirements. Staying current with evolving industry guidelines and advanced simulation tools is also essential for success in this role.

What are the key skills and qualifications needed to thrive as a senior damage tolerance engineer, and why are they important?

To thrive as a Senior Damage Tolerance Engineer, you need a deep understanding of fracture mechanics, fatigue analysis, and materials science, usually supported by an engineering degree and significant aerospace industry experience. Expertise with finite element analysis (FEA) software, damage tolerance assessment tools, and familiarity with industry standards and certification processes is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret complex data and collaborate with cross-functional teams. These skills and qualities are crucial for ensuring aircraft structural integrity and safety while meeting regulatory and operational requirements.

What is the difference between Senior Damage Tolerance Engineer vs Damage Tolerance Engineer?

AspectSenior Damage Tolerance EngineerDamage Tolerance Engineer
QualificationsTypically requires 5+ years experience, advanced certificationsEntry to mid-level, relevant engineering degrees
ResponsibilitiesLeading damage assessments, overseeing projects, mentoringPerforming damage analysis, supporting design and testing
Work EnvironmentDesign offices, testing labs, aerospace or defense industriesDesign offices, testing labs, aerospace or defense industries

The main difference is experience level and responsibility. Senior Damage Tolerance Engineers lead damage assessments and mentor teams, while Damage Tolerance Engineers focus on analysis and supporting project tasks. Both roles are vital in aerospace and defense sectors, requiring similar credentials and work environments.

What cities are hiring for Senior Damage Tolerance Engineer jobs?

Cities with the most Senior Damage Tolerance Engineer job openings:

What are the most commonly searched types of Damage Tolerance Engineer jobs?

The most popular types of Damage Tolerance Engineer jobs are:

What states have the most Senior Damage Tolerance Engineer jobs?

States with the most job openings for Senior Damage Tolerance Engineer jobs include:

Senior Damage Tolerance Engineer jobs near you
Infographic showing various Senior Damage Tolerance Engineer job openings in the United States as of August 2026, with employment types broken down into 92% Full Time, 2% Part Time, and 6% Contract. Highlights an 87% Physical, 4% Hybrid, and 9% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Staff Airframe Stress Engineer

Joby Aviation

Santa Cruz, CA • On-site

$185K - $254K/yr

Full-time

Medical, Life, Retirement, PTO

Re-posted 18 days ago

Job description

Company Overview
Imagine a piloted air taxi that takes off vertically, then quietly carries you and your fellow passengers over the congested city streets below, enabling you to spend more time with the people and places that matter most. At Joby, we've been working to make that dream a reality since 2009 and we're now in the final stages of certifying our aircraft with the FAA. With plans to launch our aircraft in the US and Dubai, we're now scaling manufacturing and preparing for the launch of our commercial service.
Overview
Joby Aviation is seeking an experienced staff level Fatigue & Damage Tolerance (F&DT) engineer who believes in the ability of urban air mobility to positively impact our cities. This role is an exciting position within the structures engineering team, as it allows for the engineer to interface with many disciplines within the company and assume a major role in the design of the aircraft. Prototypes are designed quickly and efficiently, meaning attention to detail is critical. This team member will have extensive experience leading fatigue and damage tolerance efforts through aircraft development and certification programs and will serve as a subject matter expert for structural durability and airworthiness.
Responsibilities
  • Lead fatigue and damage tolerance substantiation of aircraft primary structures
  • Develop fatigue and damage tolerance methodologies, certification strategies, and compliance approaches for aircraft certification programs
  • Perform fatigue life assessments using analytical and numerical methods
  • Conduct crack initiation, crack growth, and residual strength analyses using fracture mechanics principles and industry-standard tools such as NASGRO
  • Support structural design development by identifying fatigue-critical features and recommending design improvements
  • Develop structural fatigue and durability test programs, including coupon, element, subcomponent, and full-scale test strategies
  • Author fatigue and damage tolerance test plans, reports, and certification documentation
  • Define inspection intervals, structural maintenance requirements, and continued airworthiness programs based on damage tolerance assessments

Required
  • B.S in Aerospace Engineering, Mechanical Engineering or another related discipline
  • 8+ years of working experience in aerospace industry with significant emphasis on fatigue and damage tolerance
  • Demonstrated experience performing fatigue and damage tolerance substantiation of primary aircraft structures
  • Strong knowledge of fatigue, fracture mechanics, and damage tolerance methodologies
  • Experience performing crack growth analyses using NASGRO or equivalent fracture mechanics software
  • Experience developing fatigue substantiation strategies, certification plans, and compliance documentation for aircraft certification programs
  • Experience developing and executing structural durability and fatigue test programs, including authoring test plans, test reports, and analysis reports
  • Experience developing structural inspection programs and continued airworthiness requirements
  • Experience developing mission spectra and fatigue load spectra for structural durability and damage tolerance assessments
  • Experience supporting full-scale fatigue test campaigns and certification activities
  • Working knowledge of FAA Part 23 and/or Part 27 airworthiness requirements and associated guidance material
  • Ability to work onsite in Santa Cruz, CA

Desired
  • M.S. or Ph.D. in relevant discipline
  • 12+ years of working experience in aerospace industry
  • Experience with both metallic and composite airframe structures
  • Experience supporting rotorcraft, or other highly fatigue-critical aerospace structures
  • Familiarity with military and commercial fatigue and damage tolerance standards
  • Experience leading fatigue and damage tolerance activities through a complete aircraft certification program

Additional Information
Compensation at Joby is a combination of base pay and Restricted Stock Units (RSUs). The target base pay for this position is $185,300 - $254,800/yr. The compensation package will be determined by job-related knowledge, skills, and experience.
Joby also offers a comprehensive benefits package, including paid time off, healthcare benefits, a 401(k) plan with a company match, an employee stock purchase plan (ESPP), short-term and long-term disability coverage, life insurance, and more.
Joby is an Equal Opportunity Employer.

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