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Senior Damage Tolerance Engineer Jobs (NOW HIRING)

SOGECLAIR

Structural Analysis Engineer

Wichita, KS · On-site

... damage tolerance, thermal, vibration, and structural analyses. • Develop analytical models and engineering calculations to validate structural designs. • Support structural sizing and ...

AEVEX

Sr. Stress Engineer

Murrieta, CA · On-site

$200K - $224K/yr

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary ... Develops Fatigue & Damage Tolerance (F&DT) reports * Other functions may include basic thermal ...

AAA USA

Structural Analysis Engineer

Renton, WA · On-site

$70 - $75/hr

Position Summary: The Structural Analysis Engineer is responsible for performing detailed ... Evaluate aircraft structures for strength, stability, fatigue, and damage tolerance. * Develop and ...

AAA USA

Structural Analysis Engineer

Saint Louis, MO · On-site

$70 - $75/hr

Position Summary: The Structural Analysis Engineer is responsible for performing detailed ... Evaluate aircraft structures for strength, stability, fatigue, and damage tolerance * Develop and ...

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Senior Damage Tolerance Engineer information

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$59.5K

$126.6K

$183.5K

How much do senior damage tolerance engineer jobs pay per year?

As of Jul 12, 2026, the average yearly pay for senior damage tolerance engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are Senior Damage Tolerance Engineers?

Senior Damage Tolerance Engineers are specialized professionals who assess and predict the structural integrity and lifespan of materials and components, particularly in aerospace and automotive industries. They analyze how cracks, flaws, and other damage can affect the strength and safety of structures over time. Using advanced analytical methods and simulation tools, they help ensure that products meet safety standards and regulatory requirements. Their expertise is critical for maintaining the safety and reliability of aircraft, spacecraft, and other complex systems.

What are the key skills and qualifications needed to thrive as a Senior Damage Tolerance Engineer, and why are they important?

To thrive as a Senior Damage Tolerance Engineer, you need a deep understanding of fracture mechanics, fatigue analysis, and materials science, usually supported by an engineering degree and significant aerospace industry experience. Expertise with finite element analysis (FEA) software, damage tolerance assessment tools, and familiarity with industry standards and certification processes is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret complex data and collaborate with cross-functional teams. These skills and qualities are crucial for ensuring aircraft structural integrity and safety while meeting regulatory and operational requirements.

What is the difference between Senior Damage Tolerance Engineer vs Damage Tolerance Engineer?

AspectSenior Damage Tolerance EngineerDamage Tolerance Engineer
QualificationsTypically requires 5+ years experience, advanced certificationsEntry to mid-level, relevant engineering degrees
ResponsibilitiesLeading damage assessments, overseeing projects, mentoringPerforming damage analysis, supporting design and testing
Work EnvironmentDesign offices, testing labs, aerospace or defense industriesDesign offices, testing labs, aerospace or defense industries

The main difference is experience level and responsibility. Senior Damage Tolerance Engineers lead damage assessments and mentor teams, while Damage Tolerance Engineers focus on analysis and supporting project tasks. Both roles are vital in aerospace and defense sectors, requiring similar credentials and work environments.

What are some common challenges faced by Senior Damage Tolerance Engineers when evaluating aircraft structural integrity?

Senior Damage Tolerance Engineers often encounter challenges when analyzing complex stress and fatigue data, especially for aging aircraft or when new materials are involved. Balancing safety margins with weight and cost constraints requires careful judgment and up-to-date knowledge of regulatory standards. Collaboration with design, materials, and maintenance teams is crucial to ensure that repairs and modifications meet both safety and operational requirements. Staying current with evolving industry guidelines and advanced simulation tools is also essential for success in this role.
What cities are hiring for Senior Damage Tolerance Engineer jobs? Cities with the most Senior Damage Tolerance Engineer job openings:
What are the most commonly searched types of Damage Tolerance Engineer jobs? The most popular types of Damage Tolerance Engineer jobs are:
What states have the most Senior Damage Tolerance Engineer jobs? States with the most job openings for Senior Damage Tolerance Engineer jobs include:
Senior Damage Tolerance Engineer jobs near you
Infographic showing various Senior Damage Tolerance Engineer job openings in the United States as of July 2026, with employment types broken down into 89% Full Time, 10% Part Time, and 1% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.

Structural Analysis Engineer

SOGECLAIR

Wichita, KS • On-site

Full-time

Posted 11 days ago

Job description

We are seeking a Structural Analysis Engineer to join our engineering team supporting the design, certification, and lifecycle support of advanced aerospace products. The successful candidate will perform structural analysis to verify the integrity, safety, and regulatory compliance of aircraft structures while collaborating with cross-functional engineering, manufacturing, and product support teams throughout the product lifecycle.
Key Responsibilities
• Perform structural analysis to evaluate aircraft components and assemblies for strength, durability, and regulatory compliance.
• Conduct finite element modeling (FEA), static stress, fatigue and damage tolerance, thermal, vibration, and structural analyses.
• Develop analytical models and engineering calculations to validate structural designs.
• Support structural sizing and optimization for metallic and composite structures.
• Prepare stress reports, substantiation reports, and technical documentation.
• Collaborate with Design, Manufacturing, Quality, Certification, and Product Support teams.
• Support design reviews, testing, troubleshooting, and post-delivery engineering activities.
• Ensure compliance with customer requirements and applicable aerospace regulations.
Requirements
• Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.
• 5-8 years of experience with a BS, 3-6 years with an MS, or 0-3 years with a PhD.
• Knowledge of mechanics of materials, aircraft structures, and finite element modeling.
• Experience with static, fatigue, and damage tolerance analysis.
• Strong analytical, problem-solving, and communication skills.
Preferred Qualifications
• Aerospace industry experience.
• Experience supporting aircraft certification programs.
• Knowledge of FAA/EASA regulations.
• Experience with metallic and composite structures.
• Proficiency with Nastran, Patran, HyperMesh, ANSYS, Abaqus, CATIA V5, or Siemens NX.
Core Competencies
Structural Analysis • Finite Element Analysis (FEA) • Static Stress • Fatigue & Damage Tolerance • Thermal & Vibration Analysis • Structural Testing • Technical Documentation • Cross-functional Collaboration • Regulatory Compliance

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