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Senior Damage Tolerance Engineer Jobs in Arizona

TAD PGS, Inc

Structural Engineer

Chandler, AZ · On-site

Analyzes damage tolerance, durability, design allowables, and structural modeling. * Specific structural engineering specialties may include dynamics and loads, stability and stress fatigue, and ...

Prolim Global

Structural Engg (M&E Dept)

Chandler, AZ · On-site

$65 - $80/hr

Analyzes damage tolerance, durability, design allowables and structural modeling. Specific structural engineering specialties may include dynamics and loads, stability and stress fatigue and thermal ...

TAD PGS, Inc.

Structural Engineer

Chandler, AZ · On-site

Analyzes damage tolerance, durability, design allowables, and structural modeling. * Specific structural engineering specialties may include dynamics and loads, stability and stress fatigue, and ...

Boeing

Associate Structural Analysis Engineer

Mesa, AZ · On-site

$85K - $115K/yr

As a Structural Analysis Engineer, you will perform strength, fatigue, and damage-tolerance ... You must be able to communicate effectively and operate under general supervision from senior lead ...

Boeing

Associate Structural Analysis Engineer

Mesa, AZ · On-site

$85K - $115K/yr

As a Structural Analysis Engineer, you will perform strength, fatigue, and damage-tolerance ... You must be able to communicate effectively and operate under general supervision from senior lead ...

Boeing

Associate Structural Analysis Engineer

Mesa, AZ

$85K - $115K/yr

As a Structural Analysis Engineer, you will perform strength, fatigue, and damage-tolerance ... You must be able to communicate effectively and operate under general supervision from senior lead ...

Actalent

Structural Analysis Engineer

Chandler, AZ · On-site

$45 - $65/hr

You will analyze damage tolerance, durability, design allowable, and structural modeling. The role involves working on specific structural engineering specialties such as dynamics and loads ...

Axon

Senior Mechanical Engineer II

Scottsdale, AZ

$105K - $139K/yr

... Sr. Mechanical Design Engineers at Axon have full design ownership over next generation life ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

FREEDOM SURVEILLANCE LLC

Be Seen First

Sr Mechanical Design Engineer

Phoenix, AZ · On-site

$89K - $123K/yr

Senior Mechanical Design Engineer Job Summary The Senior Mechanical Design Engineer is responsible ... Perform engineering analysis including tolerance stack-ups, material selection, failure analysis ...

FREEDOM SURVEILLANCE LLC

Be Seen First

Sr Mechanical Design Engineer

Phoenix, AZ · On-site

$89K - $123K/yr

Senior Mechanical Design Engineer Job Summary The Senior Mechanical Design Engineer is responsible ... Perform engineering analysis including tolerance stack-ups, material selection, failure analysis ...

Axon

Senior Mechanical Design Engineer

Scottsdale, AZ

$90K - $124K/yr

... Sr. Mechanical Design Engineers at Axon have full design ownership over next generation life ... Perform detailed mechanical analysis to ensure proper function through FEA, tolerance analysis ...

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Senior Damage Tolerance Engineer information

What is a senior damage tolerance engineer?

Senior Damage Tolerance Engineers are specialized professionals who assess and predict the structural integrity and lifespan of materials and components, particularly in aerospace and automotive industries. They analyze how cracks, flaws, and other damage can affect the strength and safety of structures over time. Using advanced analytical methods and simulation tools, they help ensure that products meet safety standards and regulatory requirements. Their expertise is critical for maintaining the safety and reliability of aircraft, spacecraft, and other complex systems.

What are some common challenges faced by senior damage tolerance engineers when evaluating aircraft structural integrity?

Senior Damage Tolerance Engineers often encounter challenges when analyzing complex stress and fatigue data, especially for aging aircraft or when new materials are involved. Balancing safety margins with weight and cost constraints requires careful judgment and up-to-date knowledge of regulatory standards. Collaboration with design, materials, and maintenance teams is crucial to ensure that repairs and modifications meet both safety and operational requirements. Staying current with evolving industry guidelines and advanced simulation tools is also essential for success in this role.

What are the key skills and qualifications needed to thrive as a senior damage tolerance engineer, and why are they important?

To thrive as a Senior Damage Tolerance Engineer, you need a deep understanding of fracture mechanics, fatigue analysis, and materials science, usually supported by an engineering degree and significant aerospace industry experience. Expertise with finite element analysis (FEA) software, damage tolerance assessment tools, and familiarity with industry standards and certification processes is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret complex data and collaborate with cross-functional teams. These skills and qualities are crucial for ensuring aircraft structural integrity and safety while meeting regulatory and operational requirements.

What is the difference between Senior Damage Tolerance Engineer vs Damage Tolerance Engineer?

AspectSenior Damage Tolerance EngineerDamage Tolerance Engineer
QualificationsTypically requires 5+ years experience, advanced certificationsEntry to mid-level, relevant engineering degrees
ResponsibilitiesLeading damage assessments, overseeing projects, mentoringPerforming damage analysis, supporting design and testing
Work EnvironmentDesign offices, testing labs, aerospace or defense industriesDesign offices, testing labs, aerospace or defense industries

The main difference is experience level and responsibility. Senior Damage Tolerance Engineers lead damage assessments and mentor teams, while Damage Tolerance Engineers focus on analysis and supporting project tasks. Both roles are vital in aerospace and defense sectors, requiring similar credentials and work environments.

What are the most commonly searched types of Damage Tolerance Engineer jobs in Arizona?

The most popular types of Damage Tolerance Engineer jobs in Arizona are:

What cities in Arizona are hiring for Senior Damage Tolerance Engineer jobs?

Cities in Arizona with the most Senior Damage Tolerance Engineer job openings:

Senior Damage Tolerance Engineer jobs near you

Advanced Mechanical Design Engineer

Honeywell International, Inc.

Phoenix, AZ • On-site

$71K - $96K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 27 days ago

Honeywell rating

8.3

Company rating: 8.3 out of 10

Based on 186 frontline employees who took The Breakroom Quiz

66th of 545 rated manufacturers

Job description


We are seeking a skilled Advanced Mechanical Engineer (Lifing) to contribute to new product development and improve existing designs through the development and application of lifing methodologies for conventional and additively manufactured components.
The candidate will conduct fatigue and damage tolerance analyses alongside component designers, applying fracture mechanics and utilizing specialized tools such as, NASGRO, DARWIN and FRANC3D. Proficiency in data analysis, mechanical testing, and lifing methodologies is essential, as is the ability to complete analyses in accordance with internal, customer, and regulatory requirements. The engineer will also assist with technical input on material characterization test plans for metallic and non-metallic materials.
You will report directly to our Mechanical Design Engineering Manager in our Phoenix, AZ site on a hybrid work schedule. Note: For the first 90 days, New Hires must be prepared to work 100% onsite M-F.
Responsibilities
  • Fatigue and Damage Tolerance Analysis: Carry out fatigue and damage tolerance analyses for components, using fracture mechanics and relevant software tools.
  • Data Analysis and Testing: Perform statistical analysis and plan mechanical testing to support lifing activities.
  • Material Characterization: Assist in developing and executing test plans for material characterization (metallic and non-metallic).
  • Model Development and Validation: Support the development and validation of life prediction models for parts created through conventional and additive manufacturing.
  • Software Proficiency: Apply expertise in damage tolerance including probabilistic damage tolerance and finite element tools such as NASGRO, DARWIN, and ANSYS.
  • Collaboration: Work closely with component designers and engineering teams to communicate technical findings and support project outcomes.

Qualifications
Must Haves:
  • Bachelor's degree from an accredited institution in a technical discipline such as the sciences, technology, engineering or mathematics
  • 4+ years of experience in component lifing, solid mechanics, fracture mechanics, damage tolerance analysis, or related fields, preferably working on aerospace engines or turbomachinery.
  • Practical experience using Finite Element Analysis, ANSYS preferred.

We Value:
  • Master's degree in mechanical engineering or a related engineering discipline.
  • PhD in mechanical engineering or a related engineering discipline.
  • Knowledge of design principles and material considerations for rotating and structural components in gas turbine engines.
  • Strong analytical skills in data analysis and clear technical communication.
  • Experience with crack growth software (NASGRO, DARWIN) and supporting life prediction models for metallic and/or non-metallic materials.
  • Experience with lifing models for conventional and additive manufactured parts.
  • Able to work independently and adapt to changing priorities in a high-demand environment.
  • Excellent communication skills with the ability to convey complex, nuanced results in a clear, concise manner that is easily understood by a wide audience

BENEFITS
Beyond a performance-driven salary, you'll work alongside dedicated experts on technology that's advancing aviation. As a Honeywell Aerospace employee, you're eligible for a comprehensive benefits package that includes:
  • Employer-subsidized medical, dental, vision and life insurance
  • Short-term and long-term disability coverage
  • 401(k) match, flexible spending accounts and health savings accounts
  • Employee assistance program and educational assistance
  • Parental leave and 12 paid holidays
  • Paid time off for vacation, personal and sick time

Explore your benefits: https://honeywellaerospacebenefits.com/
ABOUT HONEYWELL AEROSPACE
Join a company that's reintroducing itself to the aviation community we've helped advance for more than a century. At Honeywell Aerospace (NASDAQ: HONA), we're launching as an independent, publicly traded aerospace and defense company built on a legacy of operational excellence and mission-focused execution.
Our new brand identity pairs that heritage with real momentum, as we build technology that helps pilots navigate with confidence, aircraft operate more efficiently, and operators stay ahead of change. With our systems on board 90% of the world's aircraft, your work here has reach that's rare to find anywhere else.
Focusing on our customers, investing in innovation, and building a culture of accountability and performance is how we're shaping what comes next.
Every horizon. Every mission. Every day.
Due to compliance with U.S. export control laws and regulations, candidate must be a U.S. Person, which is defined as, a U.S. citizen, a U.S. permanent resident, or have protected status in the U.S. under asylum or refugee status or have the ability to obtain an export authorization.
We are currently not sponsoring applicants for work visas for this job. Applicants must be currently authorized to work in the United States on a full-time basis.
The application period for the job is estimated to be 40 days from the job posting date; however, this may be shortened or extended depending on business needs and the availability of qualified candidates. Posting Date: August 18, 2026

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About Honeywell

Sourced by ZipRecruiter

Honeywell is charging into the Industrial IoT revolution with the establishment of Honeywell Connected Enterprise (HCE), building on our heritage of invention and deep, on-the-ground industry expertise. HCE is the leading industrial disruptor, building and connecting software solutions to streamline and centralize the assets, people and processes that help our customers make smarter, more accurate business decisions. Moving at the speed of software, we are creating, innovating and delivering solutions fast, challenging the way things have always been done, piloting new ways for all of us to work, and expecting our successes to set new standards for our customers and for Honeywell. The Chief Architect for Honeywell Connected Enterprise will lead a team of architects and system engineers responsible for the design of applications and infrastructure that deliver high value outcomes for customers in industrial, buildings, distribution centers, and aerospace vertical markets. The Chief Architect will work directly with leadership, development teams, and offering management to design well integrated solutions that utilize software platforming to encourage reuse and speed to market.

Industry

Furniture manufacturing

Company size

10,000+ Employees

Headquarters location

Charlotte, NC, US

Year founded

1906

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