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Senior Damage Tolerance Engineer Jobs (NOW HIRING)

Job Summary The Structures / Fatigue and Damage Tolerance engineer will be responsible and involved in all aspects of our products. From continued field support of legacy to on-going line support and ...

Wichita KS 67206 - Onsite Employment type: 12 months +/possibility to conversion Job Summary The Structures / Fatigue and Damage Tolerance engineer will be responsible and involved in all aspects of ...

Sr. Stress Engineer

Murrieta, CA

$60 - $82.25/hr

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary ... Develops Fatigue & Damage Tolerance (F&DT) reports * Other functions may include basic thermal ...

Stress Engineer

Wichita, KS · On-site

$58 - $70/hr

Stress Engineer - Aerospace Work Location with Zip code: Wichita, KS Minimum years of experience ... Detailed Perform Static, fatigue and damage tolerance analysis for Aircraft structures using ...

Stress Engineer

Richardson, TX · On-site

$58 - $70/hr

Stress Engineer - Aerospace Work Location with Zip code: Richardson, TX Minimum years of experience ... Detailed Perform Static, fatigue and damage tolerance analysis for Aircraft structures using ...

F&DT Engineer

Wichita, KS · On-site

$65/hr

Perform fatigue and damage tolerance analysis for metallic aircraft structures * Develop high-quality engineering justifications for structural repairs in a timely manner * Review and interpret ...

The Senior Stress Engineer at AEVEX Aerospace is responsible for analyzing primary & secondary ... Develops Fatigue & Damage Tolerance (F&DT) reports * Other functions may include basic thermal ...

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Senior Damage Tolerance Engineer information

See salary details

$59.5K

$126.6K

$183.5K

How much do senior damage tolerance engineer jobs pay per year?

As of Jun 9, 2026, the average yearly pay for senior damage tolerance engineer in the United States is $126,557.00, according to ZipRecruiter salary data. Most workers in this role earn between $104,500.00 and $143,500.00 per year, depending on experience, location, and employer.

What are Senior Damage Tolerance Engineers?

Senior Damage Tolerance Engineers are specialized professionals who assess and predict the structural integrity and lifespan of materials and components, particularly in aerospace and automotive industries. They analyze how cracks, flaws, and other damage can affect the strength and safety of structures over time. Using advanced analytical methods and simulation tools, they help ensure that products meet safety standards and regulatory requirements. Their expertise is critical for maintaining the safety and reliability of aircraft, spacecraft, and other complex systems.

What are the key skills and qualifications needed to thrive as a Senior Damage Tolerance Engineer, and why are they important?

To thrive as a Senior Damage Tolerance Engineer, you need a deep understanding of fracture mechanics, fatigue analysis, and materials science, usually supported by an engineering degree and significant aerospace industry experience. Expertise with finite element analysis (FEA) software, damage tolerance assessment tools, and familiarity with industry standards and certification processes is essential. Strong problem-solving, attention to detail, and effective communication skills help you interpret complex data and collaborate with cross-functional teams. These skills and qualities are crucial for ensuring aircraft structural integrity and safety while meeting regulatory and operational requirements.

What is the difference between Senior Damage Tolerance Engineer vs Damage Tolerance Engineer?

AspectSenior Damage Tolerance EngineerDamage Tolerance Engineer
QualificationsTypically requires 5+ years experience, advanced certificationsEntry to mid-level, relevant engineering degrees
ResponsibilitiesLeading damage assessments, overseeing projects, mentoringPerforming damage analysis, supporting design and testing
Work EnvironmentDesign offices, testing labs, aerospace or defense industriesDesign offices, testing labs, aerospace or defense industries

The main difference is experience level and responsibility. Senior Damage Tolerance Engineers lead damage assessments and mentor teams, while Damage Tolerance Engineers focus on analysis and supporting project tasks. Both roles are vital in aerospace and defense sectors, requiring similar credentials and work environments.

What are some common challenges faced by Senior Damage Tolerance Engineers when evaluating aircraft structural integrity?

Senior Damage Tolerance Engineers often encounter challenges when analyzing complex stress and fatigue data, especially for aging aircraft or when new materials are involved. Balancing safety margins with weight and cost constraints requires careful judgment and up-to-date knowledge of regulatory standards. Collaboration with design, materials, and maintenance teams is crucial to ensure that repairs and modifications meet both safety and operational requirements. Staying current with evolving industry guidelines and advanced simulation tools is also essential for success in this role.
What cities are hiring for Senior Damage Tolerance Engineer jobs? Cities with the most Senior Damage Tolerance Engineer job openings:
What are the most commonly searched types of Damage Tolerance Engineer jobs? The most popular types of Damage Tolerance Engineer jobs are:
What states have the most Senior Damage Tolerance Engineer jobs? States with the most job openings for Senior Damage Tolerance Engineer jobs include:
Infographic showing various Senior Damage Tolerance Engineer job openings in the United States as of May 2026, with employment types broken down into 96% Full Time, 1% Part Time, 1% Temporary, and 2% Contract. Highlights an 96% Physical, 2% Hybrid, and 2% Remote job distribution, with an average salary of $126,557 per year, or $60.8 per hour.
Structures Engineer

Structures Engineer

804 Technology

Wichita, KS • On-site

Contractor

Posted 4 days ago


Job description

Job Summary
The Structures / Fatigue and Damage Tolerance engineer will be responsible and involved in all aspects of our products. From continued field support of legacy to on-going line support and aftermarket product enhancements. Emphasis is on ensuring that the airframe is both durable (free from cracks) and tolerant of the unexpected damage that might occur during its operational life. Responsible for ensuring the aircraft is structurally sound throughout the operating envelope
Requirements
  • 5+ Years with military and civil aircraft experience
  • Structures Engineering
  • Good with internal and external customers
  • BS Engineering

Education
Bachelor’s degree required in:
  • Aerospace Engineering
  • Mechanical Engineering
  • Other related field

Minimum Qualifications
  • 5+ years relative technical and engineering experience required.
  • Experience in basic structural analysis techniques, finite element stress analysis, static and dynamic loads development, and materials.
  • Knowledge of aircraft design and production methods.
  • Must be proficient in MS Office
  • Professional and diplomatic demeanor
  • Strong sense of accountability and integrity
  • Time management skills to support multiple concurrent projects
  • Excellent verbal and written communication skills.
  • Must be able to manage projects of various size and scope.

Preferred Qualifications
  • Experience with aircraft Fatigue and Damage Tolerance analysis techniques.

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About 804 Technology

Sourced by ZipRecruiter

In today’s environment, successful companies need more than what just works, they need unique options for their individual business needs. 804 adjusts to changing needs and then helps clients expand to meet the unfamiliar without sacrificing their trust. 804’s greatest company value is what we deliver; we deliver people. They are the core of our business. That is why we only consider ourselves successful when our people deliver to your expectations.

Industry

Recruiting and staffing services

Company size

51 - 200 Employees

Headquarters location

Cottleville, MO, US

Year founded

2004