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Senior Cold Forming Engineer Jobs in Texas (NOW HIRING)

Arcosa Lightweight

Sr. Industrial Engineer

Fort Worth, TX · On-site

$41 - $56/hr

Meyer Utility Structures is searching for a Sr. Industrial Engineer to support our Engineered ... Automation, robotics, CNC equipment, saw lines, roll-forming, press lines, finishing systems, and ...

Root Edge

Senior Project Engineer

Austin, TX · On-site

$120 - $160/hr

Senior Project Engineer The Mission We're building one of the first off grid power plants for data ... grid forming bring up, FAT/SAT, site energization, and acceptance testing * Hold the Engineer of ...

inteplast

Minigrip - SR. PROCESS ENGINEER II

Seguin, TX · On-site

$92K - $119K/yr

TITLE: Sr. Process Engineer II POSITION OBJECTIVE: The Sr. Process Engineer II builds upon the ... forming (conversion), and product packaging (cartoning)--while driving automation strategy ...

inteplast

Minigrip - SR. PROCESS ENGINEER II

Seguin, TX

$92K - $119K/yr

TITLE: Sr. Process Engineer II POSITION OBJECTIVE: The Sr. Process Engineer II builds upon the ... forming (conversion), and product packaging (cartoning)--while driving automation strategy ...

E-Space

Senior Materials & Process Engineer

Arlington, TX · On-site

$93K - $121K/yr

Engineer solutions for producing parts with complex geometries, tight tolerances, and demanding ... Design and build forming processes for complex brackets, housings, structural components, and ...

E-Space

Senior Materials & Process Engineer

Arlington, TX · On-site

$93K - $121K/yr

Engineer solutions for producing parts with complex geometries, tight tolerances, and demanding ... Design and build forming processes for complex brackets, housings, structural components, and ...

Arcosa Inc.

Sr. Industrial Engineer

Fort Worth, TX · On-site

$100 - $130/hr

Meyer Utility Structures is searching for a Sr. Industrial Engineer to support our Engineered ... Metal forming, machining, fabrication, or structural product manufacturing * Automation, robotics ...

Aalo Atomics

Senior Manufacturing Engineer

Austin, TX · On-site

$100K/yr

As a Senior Manufacturing Engineer at Aalo Atomics, you will lead the development and optimization ... Deep expertise in welding, machining, forming, or assembly of complex metallic structures

Fisher Investments

Senior Portfolio Engineer

Plano, TX · Hybrid

As a Senior Portfolio Engineer covering Fixed Income at Fisher Investments you will collaborate ... forming, and hormonal health assistance, and back-up child, adult, and elder care * This is an in ...

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Senior Cold Forming Engineer information

What are the main responsibilities of a senior cold forming engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.

What are some of the key challenges senior cold forming engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What are the key skills and qualifications needed to thrive as a senior cold forming engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are popular job titles related to Senior Cold Forming Engineer jobs in Texas?

For Senior Cold Forming Engineer jobs in Texas, the most frequently searched job titles are:

What job categories do people searching Senior Cold Forming Engineer jobs in Texas look for?

The top searched job categories for Senior Cold Forming Engineer jobs in Texas are:

What cities in Texas are hiring for Senior Cold Forming Engineer jobs?

Cities in Texas with the most Senior Cold Forming Engineer job openings:

Senior Cold Forming Engineer jobs near you

Sr. Industrial Engineer

Arcosa Lightweight

Fort Worth, TX • On-site

$41 - $56/hr

Full-time

Re-posted 11 days ago

Job description

Meyer Utility Structures is searching for a Sr. Industrial Engineer to support our Engineered Structures segment, based out of Fort Worth, TX or Tulsa, OK. The Industrial Engineer - Capital Projects & New Plant Development is a hands-on manufacturing engineering leader responsible for driving capital equipment projects, technology deployment, and new facility startups across a multi-plant metal manufacturing network. This role leads both greenfield plant launches and brownfield expansions, working in union and non-union environments. This position blends project management, industrial engineering, and operational leadership to deliver safe, efficient, and scalable manufacturing operations.
Meyer Utility Structures is a proud subsidiary of the infrastructure company, Arcosa, Inc. We commit to and pride ourselves on providing reliable structures, superior service, and product solutions. Meyer Utility Structures is an industry leader in the engineering design and fabrication of concrete and tubular steel structures for transmission, distribution, and substation applications.
What You'll Do:
Capital Projects & Equipment Deployment:
  • Lead capital project execution from concept through commissioning:
    • Ensure that capex investments translate to measurable gross margin expansion and cost reduction
    • Equipment specification, RFQs, vendor evaluation, and CapEx justification
    • Manage FAT/SAT, installation, and ramp-up of major equipment and production lines
  • Develop plant layouts, material flow designs, and utilities planning
  • Build ROI models tied to labor productivity, throughput, scrap reduction, and safety improvements
  • Minimize cost overruns, change orders
  • Manage phasing of cash outlays by month and quarter and coordinate changes with plants across the enterprise
  • Report monthly on project capital performance and forecasts

New Plant Startups & Expansions:
  • Serve as technical lead for greenfield site launches and brownfield expansions
  • Minimize ramp losses, underabsorbtion while accelerating time to profitability
  • Develop launch schedules, ramp plans, staffing models, and training strategies
  • Coordinate with construction, utilities, IT, maintenance, safety, quality, and operations teams
  • Ensure production readiness prior to start of production (SOP)

Technology & Automation Strategy:
  • Identify and implement new manufacturing technologies including:
    • Automation, robotics, CNC equipment, saw lines, roll-forming, press lines, finishing systems, and material handling
  • Lead pilots, proof-of-concepts, and standardization across sites
  • Deliver improved YOY throughput, yield, labor efficiency, lower downtime
  • Drive digital manufacturing initiatives (MES, OEE, data capture, SPC, condition monitoring)

Industrial Engineering & Continuous Improvement
  • Perform time studies, line balancing, and capacity modeling
  • Develop standard work, labor standards, PFMEAs, and control plans
  • lean manufacturing initiatives to improve safety, quality, and productivity
  • Support union and non-union workforces through change management

Project & Stakeholder Leadership:
  • Build schedules, budgets, and risk registers
  • Lead cross-functional teams across multiple internal plants and vendor partners
  • Communicate progress, risks, and ROI to executive leadership

What You'll Need:
  • Bachelor's degree in Industrial, Mechanical, or Manufacturing Engineering
  • 8+ years in heavy manufacturing or metal processing environments
  • Demonstrated experience leading capital projects and plant startups
  • Strong knowledge of:
    • Metal forming, machining, fabrication, or structural product manufacturing
    • Automation, robotics, PLCs, and industrial controls
  • Strong financial and project management skills
  • Greenfield startup leadership experience preferred
  • Lean Six Sigma Black Belt preferred
  • MS Project, Smartsheet, AutoCAD or Finario experience preferred

MUS276
Equal Opportunity Employer
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
Arcosa Lightweight logo

About Arcosa Lightweight

Sourced by ZipRecruiter

Arcosa Lightweight, located in Dallas, TX, US, is a leading company in the construction materials industry. Its specialization lies in the production of rotary kiln expanded shale and clay lightweight aggregates used for concrete construction and infrastructure development. The company is a division of Arcosa Inc., a provider of infrastructure-related products and solutions with leading positions in construction, energy, and transportation markets. Arcosa Lightweight was formed from the legacy Trinity Construction Materials business, split-off in November 2018, to forge a new era of growth and customer focus.

Industry

Construction materials wholesalers

Company size

201 - 500 Employees

Headquarters location

Dallas, TX, US

Year founded

2018

Social media

Twitter

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