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Senior Cold Forming Engineer Jobs in Texas (NOW HIRING)

Manufacturing Engineer (Cold Forming)

Waco, TX · On-site

$64K - $83K/yr

Responsibilities Machining & Cold Forming Process Engineering * Develop, optimize, and validate machining and cold forming processes for high-volume production. * Establish process windows using DOE ...

Manufacturing Engineer

Coppell, TX · On-site

$67K - $86K/yr

Engineering - Industrial / Manufacturing Must have Cold Forming Experience in a manufacturing environment. Experience with steel and aluminum Travel 50% - 75% of time Job Details: The Advanced ...

Sr. Industrial Engineer

Fort Worth, TX · On-site

$41 - $56/hr

Meyer Utility Structures is searching for a Sr. Industrial Engineer to support our Engineered ... Automation, robotics, CNC equipment, saw lines, roll-forming, press lines, finishing systems, and ...

Sr. Industrial Engineer

Fort Worth, TX · On-site

$41 - $56/hr

Meyer Utility Structures is searching for a Sr. Industrial Engineer to support our Engineered ... Automation, robotics, CNC equipment, saw lines, roll-forming, press lines, finishing systems, and ...

MINIGRIP - SR. PROCESS ENGINEER II

Seguin, TX · On-site

$92K - $119K/yr

TITLE: Sr. Process Engineer II POSITION OBJECTIVE: The Sr. Process Engineer II builds upon the ... forming (conversion), and product packaging (cartoning)--while driving automation strategy ...

TITLE: Sr. Process Engineer II POSITION OBJECTIVE: The Sr. Process Engineer II builds upon the ... forming (conversion), and product packaging (cartoning)--while driving automation strategy ...

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Senior Cold Forming Engineer information

What are the key skills and qualifications needed to thrive as a Senior Cold Forming Engineer, and why are they important?

To thrive as a Senior Cold Forming Engineer, you need advanced knowledge of materials science, metal forming processes, and mechanical engineering principles, typically supported by a bachelor's or master's degree in engineering. Expertise in CAD software (such as SolidWorks or AutoCAD), simulation tools (like DEFORM or Forge), and familiarity with industry standards and certifications (such as Six Sigma or ISO) are commonly required. Strong problem-solving skills, leadership, and effective communication set top performers apart in cross-functional teams. These skills ensure the design, optimization, and quality production of cold-formed components, driving efficiency and product excellence in manufacturing environments.

What are some of the key challenges Senior Cold Forming Engineers face when optimizing production processes, and how can they address these challenges?

Senior Cold Forming Engineers often encounter challenges related to balancing process efficiency with product quality, especially when working with new materials or complex geometries. They must frequently troubleshoot tooling issues, minimize material waste, and ensure consistent output while adhering to tight tolerances. Addressing these challenges involves close collaboration with design, quality, and maintenance teams, as well as leveraging advanced simulation software and continuous process improvement methodologies. Staying updated on industry trends and investing in ongoing professional development can also help engineers overcome production hurdles more effectively.

What is the difference between Senior Cold Forming Engineer vs Cold Forming Technician?

AspectSenior Cold Forming EngineerCold Forming Technician
CredentialsBachelor's degree in Mechanical or Manufacturing Engineering; experience in cold forming processesHigh school diploma or technical certification; on-the-job training
Work EnvironmentDesign, process optimization, project management in manufacturing settingsOperating cold forming machinery, quality inspection, routine maintenance
ResponsibilitiesDeveloping processes, improving efficiency, overseeing productionSetting up machines, performing production runs, basic troubleshooting

The Senior Cold Forming Engineer typically has a higher level of education and focuses on process development and optimization, while the Cold Forming Technician handles day-to-day machine operation and maintenance. Both roles are essential in cold forming manufacturing but differ in scope and expertise.

What are the main responsibilities of a Senior Cold Forming Engineer?

A Senior Cold Forming Engineer is responsible for designing, developing, and optimizing cold forming processes used to shape metal parts without the application of heat. They oversee tooling design, production planning, and quality control to ensure efficient and precise manufacturing. Additionally, they troubleshoot process issues, implement improvements, and work closely with cross-functional teams to meet production and product requirements. Their expertise is crucial in industries like automotive, aerospace, and manufacturing, where high-volume metal parts are needed.
What are popular job titles related to Senior Cold Forming Engineer jobs in Texas? For Senior Cold Forming Engineer jobs in Texas, the most frequently searched job titles are:
What cities in Texas are hiring for Senior Cold Forming Engineer jobs? Cities in Texas with the most Senior Cold Forming Engineer job openings:

Cold Forming Manufacturing Engineer - metal forming

Talent Search PRO

Waco, TX

$150K - $170K/yr

Full-time

Re-posted 16 days ago


Job description

Cold Forming Manufacturing Engineer

Location: Waco, TX

Salary: $150,000 - $170,000/year

Drive Advanced Manufacturing Excellence Across Multiple Production Sites

Join a leading aerospace and manufacturing organization where you'll play a critical role in developing, optimizing, and launching high-volume metal manufacturing processes. This position offers the opportunity to work with advanced machining and cold forming technologies, support manufacturing operations across multiple facilities, and influence production performance on a global scale.

If you enjoy solving complex manufacturing challenges, leading process improvements, and working hands-on with production teams, this role offers significant impact and career growth.

What You'll Do
  • Develop, optimize, and validate machining and cold forming processes for high-volume production.
  • Establish process capability and performance standards using DOE, SPC, and capability studies.
  • Analyze material flow, tooling performance, forming loads, and machining processes to improve quality and throughput.
  • Troubleshoot production issues across domestic and international manufacturing locations.
  • Design, specify, and qualify tooling, dies, punches, fixtures, rolls, and machining equipment.
  • Lead machine acceptance testing, tooling validation, and production ramp-ups.
  • Support new product introductions, pilot builds, PPAPs, FAIs, and production launches.
  • Drive Lean Manufacturing and Six Sigma initiatives to reduce scrap, downtime, and process variation.
  • Conduct root cause analysis and implement corrective actions for manufacturing defects.
  • Partner with suppliers on materials, heat treatment, coatings, and process improvements.
  • Perform supplier audits and capability assessments.
  • Train engineers, operators, and manufacturing teams during launches and process changes.
  • Serve as a technical liaison between manufacturing plants, suppliers, and engineering teams.
What You'll Bring
  • Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or a related field.
  • 10+ years of experience in machining and/or cold forming manufacturing environments.
  • Strong knowledge of metal forming processes, machining fundamentals, and tooling systems.
  • Experience supporting high-volume manufacturing operations.
  • Proven success working across multiple manufacturing sites or supplier-facing environments.
  • Ability and willingness to travel up to 75%.
  • Strong problem-solving, process improvement, and project leadership skills.
Preferred Qualifications
  • Experience with cold heading, progressive forming, or precision machining.
  • Knowledge of steels, alloys, heat treatment, and surface coatings.
  • Experience working with international manufacturing operations or global suppliers.
  • Six Sigma Green Belt or similar certification.