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Roll Forming Engineer Jobs (NOW HIRING)

North Star Company

Tool Die Maker

Gardena, CA · On-site

$30 - $35/hr

North Star Company is a premier roll forming company based in Gardena, California. We are currently ... of your Engineering lead. Tool and Die Maker Responsibilities: * Reading and interpreting ...

NexGen Steel

Machine Operator

Sparks, NV · On-site

$22/hr

Using advanced roll-forming and prefabrication technology, we deliver precision-engineered wall panels, floor joists, and trusses designed to outperform traditional lumber construction. Position ...

NexGen Steel

Machine Operator

Hanson, MA · On-site

$23/hr

Using advanced roll-forming and prefabrication technology, we deliver precision-engineered wall panels, floor joists, and trusses designed to outperform traditional lumber construction. Position ...

Howmet

Manufacturing Engineer (Cold Forming)

Waco, TX · On-site

$64K - $83K/yr

Job Identification 116729 * Job Category Engineering * Posting Date 05/01/2026, 04:28 PM ... This role focuses on CNC machining, cold forming, cold heading, rolling, extrusion, and secondary ...

Victaulic

2027 Summer Internship - Engineering

Easton, PA · On-site

$16 - $20.75/hr

Tools Technology Department - Develop hand and machine tools for cutting and roll forming of pipe. * Electrical Engineering * Tools Technology Department - Develop power electronics and embedded ...

Amarr

Machine Operator (Weekends)

Mocksville, NC · On-site

$15.25 - $18/hr

The Machine Operator is responsible for setting up, operating, and maintaining roll-forming ... Collaborate with Engineering to recommend and implement process improvements that drive efficiency ...

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Roll Forming Engineer information

See salary details

$30.5K

$68.6K

$115.5K

How much do roll forming engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for roll forming engineer in the United States is $68,617.00, according to ZipRecruiter salary data. Most workers in this role earn between $52,000.00 and $74,500.00 per year, depending on experience, location, and employer.

What does a roll forming engineer do?

A Roll Forming Engineer is responsible for designing, developing, and optimizing roll forming processes used to shape sheet metal into desired profiles. They work closely with production teams to create tooling designs, select materials, and ensure product quality and efficiency. Roll Forming Engineers also troubleshoot production issues, implement process improvements, and maintain safety and quality standards in manufacturing environments.

What are the key skills and qualifications needed to thrive as a roll forming engineer, and why are they important?

To thrive as a Roll Forming Engineer, you need a solid background in mechanical engineering, manufacturing processes, and materials science, often supported by a relevant engineering degree. Proficiency with CAD software, roll forming simulation tools, and familiarity with industry standards like ISO or ASTM are typically required. Strong problem-solving abilities, attention to detail, and effective communication help you collaborate with production teams and address manufacturing challenges. These skills are essential for designing efficient roll forming processes, ensuring product quality, and optimizing production workflows.

What are some common challenges faced by roll forming engineers when working with new materials or complex profiles?

Roll Forming Engineers often encounter challenges when introducing new materials or designing intricate profiles, as each material behaves differently during forming. Issues such as springback, wrinkling, or tool wear can arise, requiring careful adjustment of process parameters and tooling. Collaboration with materials scientists, tooling designers, and production teams is crucial to optimize outcomes and maintain product quality. Addressing these challenges provides valuable learning opportunities and helps engineers develop advanced problem-solving skills.

What is the difference between Roll Forming Engineer vs Sheet Metal Fabricator?

AspectRoll Forming EngineerSheet Metal Fabricator
CredentialsEngineering degree or technical certificationHigh school diploma or technical training
Work EnvironmentDesign, development, and process optimization in manufacturing settingsHands-on fabrication and assembly in workshops or factories
Industry UsageUsed in industries requiring precise metal forming processesCommon in construction, HVAC, and manufacturing

The main difference is that Roll Forming Engineers focus on designing and optimizing metal forming processes, often requiring engineering credentials, while Sheet Metal Fabricators handle the actual fabrication and assembly of metal parts, typically with technical training. Both roles are essential in metal manufacturing but differ in responsibilities and skill requirements.

What are popular job titles related to Roll Forming Engineer jobs?

For Roll Forming Engineer jobs, the most frequently searched job titles are:

Infographic showing various Roll Forming Engineer job openings in the United States as of August 2026, with employment types broken down into 95% Full Time, and 5% Nights. Highlights an 100% In-person job distribution, with an average salary of $68,617 per year, or $33 per hour.

Cold Forming Manufacturing Engineer

Waco, TX • On-site

W. E. BULATO CO.
See more jobs at W. E. BULATO CO.external

$65K - $84K/yr

Full-time

Re-posted 8 days ago

Key responsibilities

  • Develop, optimize, and validate machining and cold forming processes for high-volume production.

  • Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling, and support tooling validation and ramp-up activities.

  • Lead root cause analysis and implement continuous improvement initiatives for machining and forming defects.

Job description

Company Description

Our client is  a company of innovators and makers. They are transforming the future of flying and driving with high-performance engineered solutions that are paired with advanced manufacturing expertise.

 

Job Description

COLD FORMING MANUFACTUIRING ENGINEER – WACO, TEXAS

 

WEBCO HR, Inc. is seeking a Cold Forming Manufacturing Engineer  for one of our clients located in the Waco, Texas.

SUMMARY:

The Advanced Manufacturing Engineer (Machining & Cold Forming) is responsible for developing, optimizing, and supporting high-volume metal manufacturing processes across multiple manufacturing sites and supplier locations. This role focuses on CNC machining, cold forming, cold heading, rolling, extrusion, and secondary operations. The position requires up to 75% travel to support plant launches, process improvements, tooling validation, and supplier development.

RESPONSIBILITIES:

 

Machining & Cold Forming Process Engineering

 

•                Develop, optimize, and validate machining and cold forming processes for high-volume production.

•                Establish process windows using DOE, SPC, and capability studies (Cp/Cpk).

•                Analyze forming loads, material flow, tool wear, and machining performance to improve quality and throughput.

•                Support on-site troubleshooting of production issues at domestic and international manufacturing locations.

Tooling & Equipment

•                Specify, design, and qualify forming dies, punches, rolls, fixtures, and machining tooling.

•                Lead on-site die verifications/tests, machine acceptance, and production ramp-ups.

•                Work directly with OEMs and tool shops to commission new equipment and debug tooling.

•                Drive tool life improvement and maintenance strategies across multiple facilities.

New Product Introduction (NPI)

•                Support NPI activities across multiple plants, including feasibility reviews and process selection.

•                Lead pilot builds, PPAP/FAI, and production launches on-site.

•                Ensure manufacturing readiness through standardized processes and documentation.

Quality & Continuous Improvement

•                Lead root cause analysis and corrective actions for machining and forming defects.

•                Implement Lean and Six Sigma methodologies to reduce scrap, variation, and downtime.

•                Standardize best practices across sites through process documentation and training.

Materials & Supplier Development

•                Partner with material suppliers on wire, bar, heat treatment, and coatings.

•                Conduct supplier process audits and capability assessments.

•                Support sourcing decisions and cost-reduction initiatives through technical expertise.

Cross-Functional Leadership

•                Provide hands-on technical support to operations, maintenance, and quality teams.

•                Train operators and engineers during launches and process changes.

Act as a technical liaison between plants, suppliers, and corporate engineering.

Qualifications

•                Bachelor’s degree in manufacturing, mechanical, or industrial engineering (or similar disciplines).

•                10+ years of experience in machining and/or cold forming environments.

•                Strong understanding of metal forming physics, machining fundamentals, and tooling.

•                Proven experience supporting production in multi-site or supplier-facing roles.

•                Willingness and ability to travel up to 75%, including extended on-site assignments.

Preferred Qualifications

•                Experience with high-volume cold heading, progressive forming, or precision machining.

•                Knowledge of steels, alloys, heat treatment, and surface coatings.

•                Experience working with global suppliers or international manufacturing plants.

•                Six Sigma Green Belt or equivalent.

75% travel required to manufacturing plants, tool shops, and supplier locations.  Remaining time split between home office and engineering documentation.


Additional Information

WEBCO HR, Inc.

www.webcohr.com

909-997-6549

WEBCO HR, Inc. is an Equal Opportunity Employer