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Roll Forming Engineer Jobs (NOW HIRING)

Manufacturing Engineer

Mocksville, NC · On-site

$65K - $84K/yr

Design, develop, and improve tooling and equipment across roll forming, press operations, and ... Provide hands-on engineering support to production to resolve equipment and process issues.

Manufacturing Engineer

Mocksville, NC · On-site

$65K - $84K/yr

Design, develop, and improve tooling and equipment across roll forming, press operations, and ... Provide hands‑on engineering support to production to resolve equipment and process issues.

New

Manufacturing Engineer

Mocksville, NC · On-site

$65K - $84K/yr

Design, develop, and improve tooling and equipment across roll forming, press operations, and ... Provide hands-on engineering support to production to resolve equipment and process issues.

The Tooling Engineer leads the design and development of precision tooling for the production of ... Experience with stamping, roll forming, and spin forming steel * Working knowledge of standard ...

CFS Machine Operator

Lewisville, TX · On-site

$24 - $30/hr

Set up, operate, and monitor roll-forming and CNC machines for precision production. * Load raw ... Collaborate with production supervisors and engineers to ensure machine output matches design ...

Plant Engineer

Dallas, TX · On-site

$90K - $110K/yr

Commission production equipment in this new plant along with roll forming machines * Any welding ... Manage engineering change processes (ECNs/ECRs) and apply Design for Manufacturability (DFM ...

Plant Engineer

Dallas, TX · On-site

$90K - $115K/yr

Commission production equipment in this new plant along with roll forming machines * Any welding ... Manage engineering change processes (ECNs/ECRs) and apply Design for Manufacturability (DFM ...

Showing results 21-40

Roll Forming Engineer information

See salary details

$30.5K

$68.6K

$115.5K

How much do roll forming engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for roll forming engineer in the United States is $68,617.00, according to ZipRecruiter salary data. Most workers in this role earn between $52,000.00 and $74,500.00 per year, depending on experience, location, and employer.

What does a roll forming engineer do?

A Roll Forming Engineer is responsible for designing, developing, and optimizing roll forming processes used to shape sheet metal into desired profiles. They work closely with production teams to create tooling designs, select materials, and ensure product quality and efficiency. Roll Forming Engineers also troubleshoot production issues, implement process improvements, and maintain safety and quality standards in manufacturing environments.

What are the key skills and qualifications needed to thrive as a roll forming engineer, and why are they important?

To thrive as a Roll Forming Engineer, you need a solid background in mechanical engineering, manufacturing processes, and materials science, often supported by a relevant engineering degree. Proficiency with CAD software, roll forming simulation tools, and familiarity with industry standards like ISO or ASTM are typically required. Strong problem-solving abilities, attention to detail, and effective communication help you collaborate with production teams and address manufacturing challenges. These skills are essential for designing efficient roll forming processes, ensuring product quality, and optimizing production workflows.

What are some common challenges faced by roll forming engineers when working with new materials or complex profiles?

Roll Forming Engineers often encounter challenges when introducing new materials or designing intricate profiles, as each material behaves differently during forming. Issues such as springback, wrinkling, or tool wear can arise, requiring careful adjustment of process parameters and tooling. Collaboration with materials scientists, tooling designers, and production teams is crucial to optimize outcomes and maintain product quality. Addressing these challenges provides valuable learning opportunities and helps engineers develop advanced problem-solving skills.

What is the difference between Roll Forming Engineer vs Sheet Metal Fabricator?

AspectRoll Forming EngineerSheet Metal Fabricator
CredentialsEngineering degree or technical certificationHigh school diploma or technical training
Work EnvironmentDesign, development, and process optimization in manufacturing settingsHands-on fabrication and assembly in workshops or factories
Industry UsageUsed in industries requiring precise metal forming processesCommon in construction, HVAC, and manufacturing

The main difference is that Roll Forming Engineers focus on designing and optimizing metal forming processes, often requiring engineering credentials, while Sheet Metal Fabricators handle the actual fabrication and assembly of metal parts, typically with technical training. Both roles are essential in metal manufacturing but differ in responsibilities and skill requirements.

What are popular job titles related to Roll Forming Engineer jobs?

For Roll Forming Engineer jobs, the most frequently searched job titles are:

Infographic showing various Roll Forming Engineer job openings in the United States as of August 2026, with employment types broken down into 95% Full Time, and 5% Nights. Highlights an 100% In-person job distribution, with an average salary of $68,617 per year, or $33 per hour.

Manufacturing Engineer

Mocksville, NC • On-site

Amarr
Manufacturing • 1 - 5K employees

$65K - $84K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 14 days ago


Amarr rating

7.5

Company rating: 7.5 out of 10

Based on 5 frontline employees who took The Breakroom Quiz


Job description

About Us
Amarr, a part of ASSA ABLOY, the global leaders in opening solutions, is a performance-driven manufacturing organization committed to safety, quality, and operational excellence. As an industry leader, we empower our teams to innovate, continuously improve, and deliver world-class solutions to our customers. We are seeking a Manufacturing Engineer to join our growing team!
Position Summary
The Manufacturing Engineer is responsible for improving the performance, reliability, and capability of manufacturing equipment and tooling across roll forming, press operations, automation, and assembly processes. This role leads the design, improvement, and troubleshooting of mechanical systems to reduce downtime, improve quality, and increase overall equipment effectiveness (OEE).
Through hands-on problem solving and data-driven analysis, this role identifies and resolves equipment and process issues, enhances system capability, and supports new product introduction. The position also leads capital projects, supports automation integration, and ensures equipment and tooling solutions are robust, efficient, and scalable.
Key Responsibilities
Equipment & Tooling Engineering
  • Design, develop, and improve tooling and equipment across roll forming, press operations, and assembly processes.
  • Collaborate with internal teams and external vendors on tooling design, procurement, and implementation.
  • Optimize machine setups, changeovers, and tooling performance to reduce downtime and scrap.
  • Ensure equipment and tooling readiness for new product integration.

Equipment Performance & Reliability
  • Identify and eliminate equipment issues impacting uptime, quality, or safety.
  • Lead root cause analysis and implement corrective actions for mechanical failures.
  • Support preventive and predictive maintenance strategies through equipment analysis and design improvements.
  • Drive continuous improvement in OEE and equipment reliability.

Automation & Process Integration
  • Support implementation, troubleshooting, and optimization of automated systems.
  • Collaborate with controls and automation engineers to ensure proper system integration.
  • Improve performance of conveyors, robotics, sensors, and automated handling systems.
  • Identify automation oppourtunities to improve safety, quality, and productivity.

Technical Problem Solving & Process Support
  • Provide hands-on engineering support to production to resolve equipment and process issues.
  • Conduct structured root cause analysis using data and observation.
  • Improve process capability by addressing mechanical variation and system limitations.
  • Analyze equipment and process data to identify trends and opportunities.

Facility Layout & Material Flow (Mechanical Integration)
  • Support layout improvements with focus on equipment placement, accessibility, and material handling efficiency.
  • Ensure proper integration of machinery, tooling, and automation within the production areas.
  • Assist in capacity planning based on equipment capability and constraints.

Project Engineering & Implementation
  • Lead and support capital equipment and process improvement projects from concept through execution.
  • Develop equipment specifications and evaluate technical solutions.
  • Coordinate with vendors, integrators, and internal stakeholders to ensure successful implementation.
  • Evaluate cost, performance, and ROI of engineering solutions.

Documentation & Technical Standards
  • Create and maintain equipment drawings, tooling documentation, and technical standards.
  • Develop setup procedures, troubleshooting guides, and maintenance documentation.
  • Read, interpret, and update CAD models and engineering drawings as needed.

Collaboration & Communication
  • Work effectively with Operations, Maintenance, Quality, and Engineering teams.
  • Build strong partnerships to align equipment performance, reliability, and continuous improvement.
  • Perform all other duties & special projects assigned.

Position Requirements
Education & Experience
  • Bachelor's degree in mechanical (preferred), Manufacturing, or Industrial Engineering.
  • 5+ years of manufacturing engineering experience, with significant exposure to roll forming and press processes.
  • Proficiency in CAD software (SolidWorks, AutoCAD) and familiar with Lean tools.
  • Strong analytical, organizational, and problem-solving skills; able to work independently.

Preferred Qualifications
  • Experience with roll forming mills and tooling design (flower design, pass progression, cutoff tooling).
  • Familiarity with PLCs, automation, and inline quality systems.
  • Lean/Six Sigma certification.

Other Requirements
  • Ability to manage multiple priorities in a fast-paced environment.
  • Continuous learner with a focus on personal development and adaptability.
  • Willingness to be visible on the shop floor and engage with team members daily.
  • Commitment to "Walk the Talk" leadership, setting the standard for compliance and continuous improvement.
  • Strong communication and interpersonal skills for effective cross-functional collaboration.
  • Must be able to lift 45 lbs. unassisted with or without reasonable accommodation, continuously and frequently overhead. Lifting of more than 45 lbs. requires team lifting of at least 2 people.
  • Continuously and/or frequently required to lift, carry, push, or pull objects ranging from 45 lbs. to 80 lbs. Weights over 45 lbs. require teamwork of at least 2 people.
  • Must be able to stand or walk for extended periods of time (8-12 hours daily).
  • Must be able to move about the manufacturing floor safely and efficiently.
  • Bending, kneeling, crouching, climbing stairs and/or ladders may be required for specific work tasks.
  • Ability to perform tasks that require using hands, wrists, and fingers.
  • Ability to work in loud, fast paced industrial environment with exposure to moving machinery and parts.
  • Manual dexterity and hand to eye coordination with hand/power tools.
  • Occasionally work in tight and confined spaces, use ladders, and work in high spaces.
  • Frequent use of computer, keyboard, tablet, and/or scanner may be required for specific work tasks.
  • Must be able to work in hot and cold environments.

Benefits include Medical/Dental/Vision, Paid Time Off, and a 401k plan (with an automatic 3% company contribution, regardless of your contribution) and more!
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran. Amarr is an E-Verify participant.

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