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Research Development Process Engineer Jobs in Madison, WI

GEA

Process Engineer - Must Live in Idaho

Stoughton, WI · On-site

$95K - $115K/yr

... for personal development and growth in a global company. Responsibilities / Tasks Work ... the customer process. Your Profile / Qualifications * BS in an applicable Engineering field ...

GEA

Process Engineer - Must Live in Idaho

Janesville, WI · On-site

$95K - $115K/yr

... for personal development and growth in a global company. Responsibilities / Tasks Work ... the customer process. Your Profile / Qualifications * BS in an applicable Engineering field ...

GEA

Process Engineer - Must Live in Idaho

Janesville, WI · On-site

$95K - $115K/yr

... for personal development and growth in a global company. Responsibilities / Tasks Work ... the customer process. Your Profile / Qualifications * BS in an applicable Engineering field ...

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All JobsResearch Development Process Engineer JobsResearch Development Process Engineer Jobs in Madison, WI

Research Development Process Engineer information

See Madison, WI salary details

$45.8K

$102.4K

$153.7K

How much do research development process engineer jobs pay per year?

As of Jun 26, 2026, the average yearly pay for research development process engineer in Madison, WI is $102,387.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,100.00 and $119,900.00 per year, depending on experience, location, and employer.

What does a Research Development Process Engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a Research Development Process Engineer, and why are they important?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges Research Development Process Engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What are popular job titles related to Research Development Process Engineer jobs in Madison, WI? For Research Development Process Engineer jobs in Madison, WI, the most frequently searched job titles are:
What job categories do people searching Research Development Process Engineer jobs in Madison, WI look for? The top searched job categories for Research Development Process Engineer jobs in Madison, WI are:
What cities near Madison, WI are hiring for Research Development Process Engineer jobs? Cities near Madison, WI with the most Research Development Process Engineer job openings:
Research Development Process Engineer jobs near you
Infographic showing various Research Development Process Engineer job openings in Madison, WI as of June 2026, with employment types broken down into 1% As Needed, 96% Full Time, 2% Part Time, and 1% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $102,387 per year, or $49.2 per hour.

Process Engineer - Must Live in Idaho

GEA

Stoughton, WI • On-site

$95K - $115K/yr

Other

Medical, Dental, Vision, Retirement, PTO

This job post has expired today. Applications are no longer accepted.

Job description

GEA is one of the world’s largest systems suppliers for the food, beverage, and pharmaceutical sectors. Approximately 18,000 employees in more than 50 countries contribute significantly to GEA's success - come and join them!
We offer interesting and challenging tasks, a positive working environment in international teams, and opportunities for personal development and growth in a global company.

Responsibilities / Tasks

Work Authorization:

This position is based in the United States and does not offer visa or work sponsorship. Applicants must be authorized to work in the U.S. without current or future sponsorship.

GEA Group, founded in Germany in 1881, is a global leader in engineering solutions, serving industries such as food and beverage, pharma, dairy, and more. With over 18,000 employees worldwide and a strong U.S. presence since 1929, GEA combines the heritage of a well-established company with the innovation of a forward-thinking industry leader. At GEA, we’re not just building equipment, we’re building lasting careers with an average employee tenure range from 5 to over 11+ years, reflecting the strong culture, growth opportunities, and support we provide.

Will be traveling 25% - 35% outside of Idaho. The ideal candidate should be located in Boise, ID or Twin Falls, ID.

  • Start strong – Medical, dental, and vision coverage begins on your first day
  • Recharge and refresh – Enjoy 12 paid holidays, including a flexible floating holiday, and 136 hours of PTO to relax or explore
  • Invest in your future – A 7% 401(k) employer match helps grow your retirement savings faster
  • Keep learning – Take advantage of tuition reimbursement to further your education or skillset
  • Live well – Our wellness incentive program rewards healthy habits
  • Get support when you need it – Access to a confidential Employee Assistance Program for personal or professional guidance
  • Save smart – Flexible Health Savings and Spending Accounts to manage out-of-pocket expenses

Essential Duties/Responsibilities:

  • Work with the sales teams and customers to develop testing strategy and generate a design of experiment to define test goals.
  • Work with sales and test lab to determine best machine to use for testing
  • Running field tests, collect data, generate reports, communicate with engineering regarding any issues with test units.
  • Work with Germany to develop new applications and ensure fit for purpose of test equipment.
  • Provides process support for new and existing installations.
  • Supports after sales service for GEA team members regarding customer support functions.
  • On a monthly basis, provides testing status reports, which encompass past and future tests, overview of testing goals, and resource utilization.
  • Technical knowledge of GEA equipment and the customer process.

Your Profile / Qualifications

  • BS in an applicable Engineering field preferred, other disciplines or equivalent work experience will be considered. Dairy, Fresh cheese process, scheming and clarification processes.
  • Minimum 2 to 5 years process experience
  • Excellent verbal and written communication skills.
  • Excellent interpersonal and customer service skills.
  • Excellent customer service skills.
  • Excellent organizational skills and attention to detail.
  • Excellent time management skills with a proven ability to meet deadlines.
  • Strong analytical and problem-solving skills.
  • Proficient with Microsoft Office Suite or related software.

  • The pay range is not a guarantee of compensation or salary. The estimated range is the budgeted amount for the position. Final offers are based on various factors, including skill set, experience, location, qualifications, and other job-related reasons. You may be eligible for additional rewards.

    GEA is an equal opportunity employer. Applicants will therefore receive consideration for employment without regard to age, sex, race, color, religion, world view, national origin, genetics, disability, gender identity, marital status, sexual orientation, veteran status or any other protected characteristic required by applicable law. Applicants with disabilities are welcome and will be given special consideration if they are equally qualified.

    Please note: This position is based in the United States and does not offer visa or work sponsorship. Applicants must be authorized to work in the U.S. without current or future sponsorship.

    #engineeringforthebetter

    At GEA, we don’t just offer jobs—we offer opportunities to thrive, grow, and make an impact.

    The typical base pay range for this position is $95K - $115K. GEA Group has different base pay ranges for different work locations within the United States.

#Engineeringforthebetter

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