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Research Development Process Engineer Jobs in Sheboygan, WI

Aesse Investments

Process Engineer

Sheboygan, WI · On-site

Day As a Process Engineer you will improve the safety, efficiency, and reliability of production ... Ability to effectively communicate with and support multiple departments including R&D, sales ...

SACOAEI

Process Engineer

Sheboygan, WI · On-site

As a Process Engineer you will improve the safety, efficiency, and reliability of production ... including R&D, sales, production, production personnel, etc. • Capable of performing under ...

SACO AEI Polymers

Process Engineer

Sheboygan, WI · On-site

As a Process Engineer you will improve the safety, efficiency, and reliability of production ... including R&D, sales, production, production personnel, etc. • Capable of performing under ...

Spartech

Process Engineer (REQ869)

Manitowoc, WI · On-site

Process Engineer Manitowoc, WI How can you make a difference at your job and can have the ... the R&D Lab personnel. Able to plan and execute trials to drive out waste and reduce variation.

Spartech

Process Engineer (REQ869)

Manitowoc, WI · On-site

Process Engineer Manitowoc, WI How can you make a difference at your job and can have the ... the R&D Lab personnel. Able to plan and execute trials to drive out waste and reduce variation.

Spartech

Process Engineer (REQ869)

Manitowoc, WI · On-site

Process Engineer Manitowoc, WI How can you make a difference at your job and can have the ... the R&D Lab personnel. Able to plan and execute trials to drive out waste and reduce variation.

Spartech

Process Engineer (REQ851)

Kohler, WI · On-site

Process Engineer Sheboygan Falls, WI How can you make a difference at your job and can have the ... the R&D Lab personnel. Able to plan and execute trials to drive out waste and reduce variation.

Biopharma Careers

Process Engineer II

Sheboygan Falls, WI · On-site

$71K - $107K/yr

Your Role In this role you will conduct Process Engineering activities related to the creation ... chemistry development Preferred Qualifications: * Excellent analytical and scientific problem ...

Merck Group

Process Engineer II

Sheboygan Falls, WI · On-site

$71K - $107K/yr

Your Role In this role you will conduct Process Engineering activities related to the creation ... chemistry development Preferred Qualifications: * Excellent analytical and scientific problem ...

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All JobsResearch Development Process Engineer JobsResearch Development Process Engineer Jobs in Sheboygan, WI

Research Development Process Engineer information

See Sheboygan, WI salary details

$45.3K

$101.3K

$152K

How much do research development process engineer jobs pay per year?

As of Sep 13, 2026, the average yearly pay for research development process engineer in Sheboygan, WI is $101,264.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,200.00 and $118,600.00 per year, depending on experience, location, and employer.

What does a research development process engineer do?

A Research Development Process Engineer is responsible for designing, developing, and optimizing processes in research and product development settings. They work to improve efficiency, quality, and scalability of new products or technologies by bridging the gap between research and manufacturing. Their role often involves collaborating with scientists, engineers, and production teams to ensure that innovative concepts can be effectively and safely produced at a larger scale. They also analyze data, troubleshoot problems, and implement improvements to meet regulatory and business requirements.

What are the key skills and qualifications needed to thrive as a research development process engineer?

A Research Development Process Engineer requires a solid background in chemical or process engineering, problem-solving abilities, and typically a bachelor's or master's degree in a relevant field. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and industry-specific certifications like Six Sigma are often expected. Strong analytical thinking, teamwork, and effective communication distinguish top performers in this role. These skills ensure successful innovation, efficient process optimization, and seamless collaboration in research-driven engineering environments.

What are the main challenges research development process engineers face when transitioning projects from R&D to full-scale production?

One of the primary challenges Research Development Process Engineers encounter is ensuring that innovative processes developed in the laboratory can be effectively scaled up for manufacturing without compromising quality or efficiency. This often involves troubleshooting unforeseen issues, optimizing process parameters, and collaborating closely with cross-functional teams such as manufacturing, quality assurance, and supply chain. Navigating regulatory requirements and managing tight project deadlines are also common hurdles. Successful engineers leverage strong problem-solving skills and clear communication to bridge the gap between research concepts and practical, large-scale implementation.

What is the difference between Research Development Process Engineer vs Research Scientist?

AspectResearch Development Process EngineerResearch Scientist
Primary FocusDeveloping and optimizing manufacturing processes and workflowsConducting scientific research to generate new knowledge or products
Work EnvironmentIndustrial labs, manufacturing facilitiesAcademic or industrial research labs
Required CredentialsBachelor’s or Master’s in Engineering, Chemistry, or related fields; certifications in process improvementMaster’s or PhD in Science or Engineering
Industry UsageManufacturing, chemical, pharmaceutical industriesAcademic, R&D departments, biotech, pharmaceuticals

Research Development Process Engineers focus on translating research into scalable manufacturing processes, while Research Scientists primarily conduct experiments to advance scientific knowledge. Both roles require strong technical skills but differ in application and environment.

What job categories do people searching Research Development Process Engineer jobs in Sheboygan, WI look for?

The top searched job categories for Research Development Process Engineer jobs in Sheboygan, WI are:

What cities near Sheboygan, WI are hiring for Research Development Process Engineer jobs?

Cities near Sheboygan, WI with the most Research Development Process Engineer job openings:

Research Development Process Engineer jobs near you
Infographic showing various Research Development Process Engineer job openings in Sheboygan, WI as of September 2026, with employment types broken down into 1% Internship, 1% As Needed, 79% Full Time, 17% Part Time, and 2% Contract. Highlights an 86% Physical, 2% Hybrid, and 12% Remote job distribution, with an average salary of $101,264 per year, or $48.7 per hour.

Process Engineer

Manitowoc, WI • On-site

Systematic Business Consulting
Recruiting and Staffing Services • 11 - 50 employees
Learn more about Systematic Business Consultingexternal

Other

Posted 23 days ago

Job description

Process Engineer

📍 Location: Manitowoc, WI


A leading plastics manufacturer is seeking a Process Engineer to join its growing team in the Manitowoc, WI area. This position will play a key role in improving manufacturing processes, reducing waste and variation, and supporting high-quality production for a diverse customer base.

The ideal candidate will bring hands-on experience in plastics manufacturing and thermoforming, along with strong problem-solving, data analysis, and continuous improvement skills.


⚙️ Key Responsibilities

  • Take ownership of key plant processes, including plastics processing, sheet extrusion, rollstock production, and related operations
  • Drive process improvement, root cause analysis, and troubleshooting through data collection and analysis
  • Plan and execute Design of Experiments (DOE) and production trials to improve process repeatability and reduce variation
  • Optimize material and labor utilization, production output, setup times, conversion costs, and product quality
  • Identify and implement opportunities to reduce waste and improve process efficiency using LEAN and Operational Excellence tools
  • Evaluate materials, formulations, and process conditions and recommend improvements
  • Work closely with production operators and R&D personnel to plan and execute process trials
  • Support customer complaint investigations through root cause analysis, corrective actions, trials, and effectiveness verification
  • Develop and improve SOPs and production processes
  • Lead short- and long-term engineering projects from identification through execution
  • Train production, process, and quality personnel on relevant engineering and process topics
  • Partner with manufacturing, quality, R&D, and commercial teams to support customer satisfaction
  • Ensure projects and processes comply with applicable ISO/IMS, EHS, and Operational Excellence requirements


Job Requirements

  • Bachelor’s degree in Chemical Engineering, Mechanical Engineering, or a related field preferred
  • 4 years of relevant experience with thermoforming equipment may be considered in lieu of a degree
  • 5+ years of operations or engineering experience required, preferably within plastics manufacturing
  • 2+ years of hands-on experience with thermoforming equipment required
  • Strong experience with process improvement, troubleshooting, root cause analysis, and data-driven problem solving
  • Ability to read and interpret EHS standards, operating manuals, maintenance instructions, procedures, and applicable regulations
  • Manufacturing leadership experience preferred
  • LEAN, Six Sigma, Operational Excellence, or ISO training/certification preferred
  • Experience with budgets and financial reporting is a plus
  • SAP or other ERP experience preferred
  • Proficiency with Microsoft Office Suite, including Excel, Word, PowerPoint, Access, and Outlook


Ready to make an impact in plastics manufacturing and drive meaningful process improvements? Apply today.


Apply