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R&D Process Development Engineer Jobs (NOW HIRING)

As part of a multidisciplinary process development engineering team the Process Development ... Employee Short Term Disability, Long Term Disability, and AD&D Life Insurance Salary Range for This ...

Process Development Engineer

Alhambra, CA ยท On-site

$73K - $110K/yr

The Process Development Engineer - InP Wafer Fab position is responsible for development, optimization, and manufacturing support of deposition and etch process modules used in the fabrication of ...

... process development and design to meet customer product requirements. โ€ข Provide engineering support of products as they advance into production. โ€ข Lead major projects involving capital ...

... development, oceanographic research, deepwater oil and gas exploration and production, medical ... Review production schedules, engineering specifications, process flows, and other information to ...

Process Development Engineer

Mountain View, CA ยท Hybrid

$72.60K - $96.80K/yr

... development, oceanographic research, deepwater oil and gas exploration and production, medical ... Provide process engineering support for thin-film hybrid assembly and MIC processes * Support ...

As a Trex Process Development Engineer you'll be responsible for the design and development of new and innovative processes as well as step-change improvements to existing processes. RESPONSIBILITIES

Plan and conduct engineering tests and detailed experimental testing to verify process efficacy ... R espect - Recognize the Value in Everyone E nthusiasm - Find a Sense of Purpose in Work Coherent ...

... development, oceanographic research, deepwater oil and gas exploration and production, medical ... Review production schedules, engineering specifications, process flows, and other information to ...

Process Development Engineer

Goleta, CA ยท On-site

$113.60K - $151.40K/yr

As part of the uncooled detector (focal plane array) research and development team, the successful candidate will have responsibility for engineering wafer fab processes including DUV lithography ...

Plan and conduct engineering tests and detailed experimental testing to verify process efficacy ... R espect - Recognize the Value in Everyone E nthusiasm - Find a Sense of Purpose in Work Coherent ...

Take 5S/process improvement initiatives. * Monitor Product Yields daily and work with appropriate engineers to take corrective actions when trends indicate equipment and/or process issues. * Work ...

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R D Process Development Engineer information

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$45.5K

$101.6K

$152.5K

How much do r&d process development engineer jobs pay per year?

As of May 30, 2026, the average yearly pay for r&d process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as an R&D Process Development Engineer, and why are they important?

To thrive as an R&D Process Development Engineer, you need a strong background in chemical engineering, materials science, or a related field, often supported by a relevant degree. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and knowledge of regulatory standards are typically required. Creative problem-solving, collaboration, and effective communication are critical soft skills for innovating and working across multidisciplinary teams. These abilities are essential for developing efficient, scalable processes that meet quality and safety standards in a competitive industry.

What are some common challenges faced by R&D Process Development Engineers during the scale-up phase, and how can they be addressed?

R&D Process Development Engineers often encounter challenges when scaling up processes from the laboratory or pilot scale to full production, such as maintaining product quality, ensuring reproducibility, and meeting safety standards. Differences in equipment, raw material variability, and unforeseen process interactions can complicate this transition. To address these challenges, engineers collaborate closely with manufacturing, quality assurance, and safety teams to conduct thorough risk assessments, run pilot trials, and implement process controls. Strong documentation and cross-functional communication are essential for successful scale-up and troubleshooting.

What does an R&D Process Development Engineer do?

An R&D Process Development Engineer is responsible for designing, developing, and optimizing processes to create new products or improve existing ones. They work closely with research, engineering, and manufacturing teams to scale up laboratory concepts for full-scale production. Their tasks often include process troubleshooting, data analysis, and ensuring that processes are efficient, cost-effective, and meet quality standards. This role is vital in industries such as pharmaceuticals, chemicals, and advanced materials, where innovation and process efficiency are crucial for competitiveness.
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What states have the most R&D Process Development Engineer jobs? States with the most job openings for R&D Process Development Engineer jobs include:
What job categories do people searching R&D Process Development Engineer jobs look for? The top searched job categories for R&D Process Development Engineer jobs are:
Principal Process Development Engineer

Principal Process Development Engineer

Nextern

Osseo, MN โ€ข On-site

$140K - $160K/yr

Full-time

Medical, Dental, Life, Retirement, PTO

This job post hasย expired 1 day ago.ย Applications are no longer accepted.


Job description

As part of a multidisciplinary process development engineering team the Process Development Engineer will be responsible for engineering support in the definition, design, process development, and production transfer of a wide variety of medical devices. This role includes collaborating with internal engineers, operations, and key client stakeholders.

DUTIES AND RESPONSIBILITIES:

  • Identify technologies that meet the manufacturing needs of new product development programs
  • Define design criteria and author associated documentation including User Requirements Specifications and Equipment Specifications for highly automated equipment
  • Oversee vendor design and fabrication of automated manufacturing equipment
  • Lead the definition and execution of the Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), Installation Qualification (IQ) and process characterization.
  • Represent the organization as a primary technical contact for specific projects and initiatives with vendors; communicates with internal and external customers and suppliers at various levels
  • Lead efforts for production release of finished goods and components. This includes BOMโ€™s/routings and other ERP required information.
  • Develop solutions to complex problems, and/or makes moderate to significant improvements of processes, systems or product independently to enhance performance of the area
  • Manage major/complex projects, involving delegation of work and review of work products, at times acting as a team leader
  • Make use of appropriate quality tools, such as DOE, SPC, hypothesis testing, and capability studies; to measure, monitor, improve and control the mfg line and select processes
  • Identify process improvement opportunities and provide technical solutions via analysis and hands-on interaction with designated processes
  • Utilize project mgmt skills to drive process development, vendor adherence to program schedules, and validation projects to completion; on time and on budget
  • Create written documents, test plans and reports that demonstrate technical rationale for associated decisions(s) (e.g. qualifications, risk assessments, and work instructions)
  • Work with product development engineering to drive back lessons learned as new products are being developed
  • Provide training and certification for trainers as required
  • Lead efforts to investigate and develop new technology related to combination products

Requirements

QUALIFICATIONS:

  • Bachelorโ€™s Degree from a four-year college or university in Industrial Engineering, Mechanical Engineering or related field.
  • Masterโ€™s Degree in Engineering is a plus
  • 10+ years of experience, preferable in the medical device field.
  • Design and manufacturing knowledge of plastics (extrusions, injection molding and/or precision parts), stamping, casting and/or sheet metal fabrication and/or: Experience in the design and development of interventional catheters.
  • Demonstrated ability to collaborate with, support and direct mechanical design, review CAD models, part drawings and BOMs for accuracy and manufacturability.
  • Experience directing small to medium size projects.
  • Ability to work with electronic document and project management systems to track work product, deliverables and progress.
  • Demonstrated ability to provide complete and accurate work product; material selection, designs, drawings and other documents that accurately reflect product requirements and transition smoothly into production.
  • Strong work ethic and professional commitment
  • The desire to both innovate and serve internal and external customers by meeting and exceeding project deliverables and timelines

Language Skills:

  • Ability to write reports, business correspondence, or procedure manuals.
  • Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public

Computer Skills:

  • Should have knowledge of: SolidWorks, Office Suite

Preferred Qualifications:

  • Working knowledge of data collection, data analysis, evaluation, and scientific method

Benefits

Nextern offers excellent benefits to fuel you in building a fulfilling life & career:

  • Employer subsidized health insurance for employees
  • Employer paid dental insurance
  • Employer HSA contribution
  • 401k plan with a company match
  • 9 paid holidays (including your birthday!) + PTO and Personal days
  • Gym membership subsidy
  • Employee Short Term Disability, Long Term Disability, and AD&D Life Insurance

Salary Range for This Position: $140,000 - $160,000.

Nextern is an equal opportunity employer. We encourage applications from candidates of all backgrounds and experiences, and we are committed to fostering an inclusive and diverse workplace. Qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.