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R&D Process Development Engineer Jobs (NOW HIRING)

Corning's Optical Communications division is seeking a Process Development Engineer to design, develop, and industrialize optical fiber manufacturing platforms. In this role, you'll apply engineering ...

$91 - $121/hr

As part of process development, hands-on wafer fabrication and characterization of pilot lots is required. This is the right place for a self-directed, goal-oriented, collaborative engineer. The work ...

New

T2EARTH is seeking a highly skilled Process Development Engineering to lead the design, implementation, and continuous refinement of complex manufacturing processes with a focus on process ...

We are looking for a process engineer with real industrial-scale experience (rather than a pure R&D or academic background) who can bring a critical, hands-on, plant-minded perspective to our process ...

Process Development Engineer

Goleta, CA · On-site

$90K - $121K/yr

As part of process development, hands-on wafer fabrication and characterization of pilot lots is required. This is the right place for a self-directed, goal-oriented, collaborative engineer. The work ...

Process Development Engineer salary: $69,300- $101,640 Our total rewards program is designed to attract, retain, and motivate associates to contribute to Integer's success. Our compensation program ...

About the role As a Process Development Engineer at Atomic Semi, you'll be responsible for experiment design and execution of new semiconductor and thin‑film fabrication methods. We're looking for ...

Deposition and Etch Process Development & Ownership (35%): * Develop, qualify, and maintain PECVD ... Bachelor's degree or higher in Chemical Engineering, Materials Science, Electrical Engineering ...

Showing results 41-60

R D Process Development Engineer information

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$45.5K

$101.6K

$152.5K

How much do r&d process development engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for r&d process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What does an R&D process development engineer do?

An R&D Process Development Engineer is responsible for designing, developing, and optimizing processes to create new products or improve existing ones. They work closely with research, engineering, and manufacturing teams to scale up laboratory concepts for full-scale production. Their tasks often include process troubleshooting, data analysis, and ensuring that processes are efficient, cost-effective, and meet quality standards. This role is vital in industries such as pharmaceuticals, chemicals, and advanced materials, where innovation and process efficiency are crucial for competitiveness.

What are the key skills and qualifications needed to thrive as an R&D process development engineer?

To thrive as an R&D Process Development Engineer, you need a strong background in chemical engineering, materials science, or a related field, often supported by a relevant degree. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and knowledge of regulatory standards are typically required. Creative problem-solving, collaboration, and effective communication are critical soft skills for innovating and working across multidisciplinary teams. These abilities are essential for developing efficient, scalable processes that meet quality and safety standards in a competitive industry.

What are some common challenges faced by R&D process development engineers during the scale-up phase, and how can they be addressed?

R&D Process Development Engineers often encounter challenges when scaling up processes from the laboratory or pilot scale to full production, such as maintaining product quality, ensuring reproducibility, and meeting safety standards. Differences in equipment, raw material variability, and unforeseen process interactions can complicate this transition. To address these challenges, engineers collaborate closely with manufacturing, quality assurance, and safety teams to conduct thorough risk assessments, run pilot trials, and implement process controls. Strong documentation and cross-functional communication are essential for successful scale-up and troubleshooting.
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What states have the most R&D Process Development Engineer jobs?

States with the most job openings for R&D Process Development Engineer jobs include:

What job categories do people searching R&D Process Development Engineer jobs look for?

The top searched job categories for R&D Process Development Engineer jobs are:

Infographic showing various R&D Process Development Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $101,612 per year, or $48.9 per hour.

Process Development Engineer III

Heraeus

Saint Paul, MN

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 24 days ago


Heraeus Group rating

6.9

Company rating: 6.9 out of 10

Based on 11 frontline employees who took The Breakroom Quiz


Job description

Process Development Engineer III
Permanent 
 

About Heraeus

Making displays foldable? Helping hearts beat with medical innovations? Or breathing new life into precious metals? As a family-owned global technology group we help our customers to always being one step ahead.


About Heraeus Medevio

Together we improve lives. At Heraeus Medevio, we bring lifesaving and life-changing medical devices to market through partnerships with medical device manufacturing companies. Backed by Heraeus Group, we are committed to the growth of our teams and organization by providing an open space for open minds.

To reach our vision of improving 100 million lives every year, we foster a culture of curiosity that thrives on challenge, continuous learning, growth, and the opportunity to try new things. With sites in the United States, European Union, and Asia, and over 2,200 employees worldwide, together, we will meet tomorrow's challenges today.

Position Summary

As part of the process development team, The Process Development Engineer II will be responsible for creating robust and sustainable manufacturing processes for medical components and devices. As a Process Development Engineer III, you will provide technical leadership for the commercial release of products to production by working cross-functionally through the Medevio product development process. Success in this position requires hands-on process work, data analysis, customer communication, coordination and documentation.

We are open to hiring at an Engineer III or Senior EIII level. This position will be based out of Fridley, MN but will require movement between both that site and the White Bear Lake, MN location.

 

What You'll Do Every Day:

  • Lead in the execution of the process design, development, and validation activities for medical devices through the product development process.
  • Demonstrates consistent understanding in determining solutions for complex problems, process selection decisions, and technical challenges.
  • Utilizes process characterization skills and tools such as Design on Experiments (DOE), pFMEA, DFM, and statistics to make data driven decisions.
  • Ensure that proper technical processes are developed, implemented, maintained, and documented to successfully introduce new products into manufacturing.
  • Lead new tooling/fixturing & equipment identification, procurement, and installation. Drive execution of these activities to document, qualify or verify tooling or equipment for use.
  • Creates or leverages documents such as process validation protocols or engineering studies that demonstrate technical rationale for associated decision.
  • Willing and able to mentor other engineers and promote a culture of feedback.
  • Works collaboratively with technicians and operators on the production floor to solve technical problems.
  • Establishes regional relationships and collaborates to ensure best practices utilized.
  • Other duties may be assigned as required.

What We're Looking For:

  • Bachelor degree in Engineering or related technical field strongly preferred; other relevant postsecondary education, training, and experience may be considered in lieu of a Bachelor's degree.
  • Minimum 5 years of relevant experience required; 1 year of relevant experience may be substituted for a graduated degree and 3 years for a doctorate degree.
  • Manufacturing or Process Development experience in one or more of the following highly desired: medical devices (delivery systems or catheters), micro-assembly, reflow, laser ablation/welding/marking.
  • Demonstrated knowledge of Process Development Engineering.
  • Able to make complex data driven decisions utilizing statistics.
  • Experience with process validation, installation qualification, and engineering deliverables from the product development process.
  • Able to identify, execute, and communicate on any technical and/or project workstreams.
  • Able to communicate complex technical concepts to all audiences including senior management, production employees, and customers.
  • Demonstrated ability to develop cross-functional relationships and influence to drive results.
  • Demonstrates strong leadership in communicating and championing the need for continuous improvements and continued change to meet company needs.
  • Must be willing and able to travel between Fridley, MN and White Bear Lake, MN sites, as needed.

Medevio is committed to providing competitive total compensation and benefits packages. The expected hiring range for this position is between $100,000 and $117,000 based upon a full-time schedule. This is a good faith estimate on the applicable range. Base salaries are determined by taking a variety of factors in account, including, but not limited to, candidate qualifications, geographic locations, market conditions and internal equity. This position is bonus eligible, with a target bonus of 10%. Our total compensation package includes eligibility for comprehensive medical, dental, and vision coverage, a 401(k) plan with company match, education reimbursement, paid parental leave and paid time off.

Curious? Apply now!

Heraeus is proud to be an employer that provides equal access to opportunities for all its employees. We provide fair and equal consideration to all qualified applicants, regardless of sex, gender identity, sexual orientation, race, color, religion, national origin, physical or mental disability, protected veteran status, age, or any other legally protected characteristic. A diverse and inclusive culture is at the heart of our Vision, Mission, and Values. We are dedicated to cultivating a workforce that reflects a broad spectrum of cultures, backgrounds, and perspectives.

We participate in E-Verify to confirm employment eligibility after hire. Learn more at www.e-verify.gov

Any further questions?

If you need any assistance or have questions, please contact hrdirect-americas@heraeus.com or visit our website at jobs.heraeus.com.


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