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R&D Process Development Engineer Jobs (NOW HIRING)

Nokia

Process Development Engineer

Allentown, PA

The P r o cess D e vel o p m e n t E n g i n eer is responsible for developing new and/or expanding ... process development and be well versed in mechanical engineering or materials science as well as ...

Nokia

Process Development Engineer

Allentown, PA · On-site

$88K - $163K/yr

The P r o cess D e vel o p m e n t E n g i n eer is responsible for developing new and/or expanding ... process development and be well versed in mechanical engineering or materials science as well as ...

Novelis

Process Development Engineer

Bay Minette, AL · On-site

The Process Development Engineer will develop and implement new products and processes to improve efficiency and reduce costs within Bay Minette aluminum sheet plant. In this task the Process ...

SpaceX

Process Development Engineer

Hawthorne, CA · On-site

$110K - $135K/yr

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

Marmon

Process Development Engineer

Harlingen, TX

Process Development Responsibilities: Perform new process development, including, but not limited ... R and Cpk Studies for new and transfer program. Assist in training production personnel on new ...

New

Veg Group

Process Development Engineer

Dorado, PR · On-site

$90 - $130/hr

Process Development Engineer Description The Process Development Engineer supports the development, validation, and implementation of new manufacturing processes. The role involves equipment and ...

SpaceX

Process Development Engineer

Hawthorne, CA · On-site

$110K - $135K/yr

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

INTEL

Process Development Engineer

Hillsboro, OR

$148K - $209K/yr

We are seeking an experienced Plasma Etch Process Development Engineer to join our advanced packaging team. The successful candidate will be responsible for developing, optimizing, and implementing ...

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R D Process Development Engineer information

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$45.5K

$101.6K

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How much do r&d process development engineer jobs pay per year?

As of Aug 22, 2026, the average yearly pay for r&d process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What does an R&D process development engineer do?

An R&D Process Development Engineer is responsible for designing, developing, and optimizing processes to create new products or improve existing ones. They work closely with research, engineering, and manufacturing teams to scale up laboratory concepts for full-scale production. Their tasks often include process troubleshooting, data analysis, and ensuring that processes are efficient, cost-effective, and meet quality standards. This role is vital in industries such as pharmaceuticals, chemicals, and advanced materials, where innovation and process efficiency are crucial for competitiveness.

What are the key skills and qualifications needed to thrive as an R&D process development engineer?

To thrive as an R&D Process Development Engineer, you need a strong background in chemical engineering, materials science, or a related field, often supported by a relevant degree. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and knowledge of regulatory standards are typically required. Creative problem-solving, collaboration, and effective communication are critical soft skills for innovating and working across multidisciplinary teams. These abilities are essential for developing efficient, scalable processes that meet quality and safety standards in a competitive industry.

What are some common challenges faced by R&D process development engineers during the scale-up phase, and how can they be addressed?

R&D Process Development Engineers often encounter challenges when scaling up processes from the laboratory or pilot scale to full production, such as maintaining product quality, ensuring reproducibility, and meeting safety standards. Differences in equipment, raw material variability, and unforeseen process interactions can complicate this transition. To address these challenges, engineers collaborate closely with manufacturing, quality assurance, and safety teams to conduct thorough risk assessments, run pilot trials, and implement process controls. Strong documentation and cross-functional communication are essential for successful scale-up and troubleshooting.
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R D Process Development Engineer jobs near you
Infographic showing various R&D Process Development Engineer job openings in the United States as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 90% Physical, 3% Hybrid, and 7% Remote job distribution, with an average salary of $101,612 per year, or $48.9 per hour.

Process Development Engineer - Packaging

Inlightentech

Santa Clara, CA • On-site

$104 - $208/hr

Other

Medical, Dental, Vision, PTO

Posted 4 days ago

Job description

Process Development Engineer - Packaging

Location

Employment Type

Full-time

Department

About the Company

Inlighten Technologies is a Silicon Valley startup developing next-generation microLED technologies for augmented reality (AR) and AI-powered smart glasses. Our mission is to push the limits of microLED performance and manufacturing, enabling scalable, mass‑market production. Join us to help create the displays that will power the future of immersive computing.

Description

We are seeking a Process Development Engineer - Packaging, to support the development and mass production of microLED AR light engines. This role will focus on advanced packaging processes, including die bonding, interconnection, optical integration, and reliability, working closely with device, optics, and system teams to transition technologies from R&D to volume manufacturing.

Key Responsibilities
  • Develop, optimize, and qualify packaging processes for microLED AR light engines.
  • Lead process development for: MicroLED die bonding with FPC/PCB, Interconnect technologies, Wafer-level or panel-level packaging, Optical component integration (waveguides, collimators, micro-optics, etc.)
  • Define process flows, DOEs, and control plans for new packaging technologies
  • Drive yield improvement, defect reduction, and cost optimization
  • Support EVT / DVT / PVT builds and ramp to mass production
  • Perform failure analysis and root cause investigations related to packaging and assembly
  • Collaborate with device, optics, system, equipment, and manufacturing teams
  • Work with equipment vendors and material suppliers
  • Generate and maintain process documentation, specifications, and qualification reports
Minimum Qualifications
  • Bachelor's degree or above in Materials Science, Electrical Engineering, Mechanical Engineering, or related field
  • 3-7 years of experience in advanced packaging or process development
  • Strong understanding of semiconductor and optoelectronic packaging processes
  • Hands‑on experience with die attach, bonding, interconnect, and assembly processes
  • Experience running DOE, process characterization, and data analysis
  • Familiarity with yield, reliability, and manufacturing metrics
  • Ability to work in a cross-functional, fast-paced R&D-to-production environment
  • Ability and willingness to travel internationally up to 20%
Preferred Qualifications
  • Advanced degree (MS or PhD) in a relevant field of study.
  • Direct experience with microLED, LED, or CIS packaging
  • Experience in AR light engines or optical module packaging
  • Familiarity with reliability testing (thermal cycling, HTOL, humidity, drop, etc.)
  • Hands‑on experience with process yields analysis and defect characterization
  • Salary Range: $104k - $208k/year
  • Comprehensive health, dental, and vision insurance.
  • Paid holidays and vacation

Inlighten Technologies is an equal opportunity employer that is committed to inclusion and diversity. We promote equal opportunity for all applicants without regard to race, color, religion, sex, gender identity, sexual orientation, national origin, disability, veteran status, or any other legally protected characteristics.

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