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R&D Process Development Engineer Jobs (NOW HIRING)

Process Development Engineer

Allentown, PA ยท On-site

$150K - $200K/yr

The P r o cess D e vel o p m e n t E n g i n eer is responsible for developing new and/or expanding ... process development and be well versed in mechanical engineering or materials science as well as ...

: Process Development Engineer Huntsman is seeking a Process Development Engineer supporting the Advanced Materials Division located in Los Angeles. This position will report to the Process Development ...

: Process Development Engineer Huntsman is seeking a Process Development Engineer supporting the ADMAT Division located at the McIntosh Site . This position will report to the Site PD Manager . Job ...

Process Development Engineer

Emeryville, CA ยท On-site

$85K - $125K/yr

In this newly created role, as a Process Development Engineer I, you will work in close ... For candidates with a BS, we'd like to see significant experience in process development and GMP ...

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

PROCESS DEVELOPMENT ENGINEER - BUILD RELIABILITY The Process Development Engineer is responsible for developing and improving business processes and systems that enable SpaceX to design, build ...

Process Development Engineer

Emeryville, CA ยท On-site

$85K - $125K/yr

In this newly created role, as a Process Development Engineer I, you will work in close ... For candidates with a BS, we'd like to see significant experience in process development and GMP ...

Process Development Engineer What you will do Let's do this. Let's change the world! In this vital role, you will provide advanced technical support for the development, optimization, scale-up, and ...

Process Development Engineer What you will do Let's do this. Let's change the world! In this vital role, you will provide advanced technical support for the development, optimization, scale-up, and ...

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R D Process Development Engineer information

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$45.5K

$101.6K

$152.5K

How much do r&d process development engineer jobs pay per year?

As of Jun 21, 2026, the average yearly pay for r&d process development engineer in the United States is $101,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,500.00 and $119,000.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior R&D Process Development Engineers in specialized industries such as pharmaceuticals, semiconductors, or aerospace can earn $300,000 or more annually, especially with extensive experience, advanced degrees, and leadership roles. High compensation often involves working in high-demand fields, managing complex projects, or holding executive-level responsibilities.

What are some common challenges faced by R&D Process Development Engineers during the scale-up phase, and how can they be addressed?

R&D Process Development Engineers often encounter challenges when scaling up processes from the laboratory or pilot scale to full production, such as maintaining product quality, ensuring reproducibility, and meeting safety standards. Differences in equipment, raw material variability, and unforeseen process interactions can complicate this transition. To address these challenges, engineers collaborate closely with manufacturing, quality assurance, and safety teams to conduct thorough risk assessments, run pilot trials, and implement process controls. Strong documentation and cross-functional communication are essential for successful scale-up and troubleshooting.

What are the key skills and qualifications needed to thrive as an R&D Process Development Engineer, and why are they important?

To thrive as an R&D Process Development Engineer, you need a strong background in chemical engineering, materials science, or a related field, often supported by a relevant degree. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and knowledge of regulatory standards are typically required. Creative problem-solving, collaboration, and effective communication are critical soft skills for innovating and working across multidisciplinary teams. These abilities are essential for developing efficient, scalable processes that meet quality and safety standards in a competitive industry.

How much money do R&D engineers make?

R&D Process Development Engineers typically earn between $70,000 and $120,000 annually, depending on experience, education, industry, and location. Senior roles or those with specialized skills in areas like materials science or process automation may earn higher salaries. Compensation often includes benefits such as bonuses, health insurance, and professional development opportunities.

What does an R&D Process Engineer do?

An R&D Process Development Engineer designs, develops, and optimizes manufacturing processes for new products or technologies. They analyze materials, create process workflows, and troubleshoot production issues, often using tools like statistical analysis and process simulation. Their work ensures efficient, scalable, and cost-effective production methods in a research and development environment.

What does an R&D Process Development Engineer do?

An R&D Process Development Engineer is responsible for designing, developing, and optimizing processes to create new products or improve existing ones. They work closely with research, engineering, and manufacturing teams to scale up laboratory concepts for full-scale production. Their tasks often include process troubleshooting, data analysis, and ensuring that processes are efficient, cost-effective, and meet quality standards. This role is vital in industries such as pharmaceuticals, chemicals, and advanced materials, where innovation and process efficiency are crucial for competitiveness.

What engineer makes $500,000 a year?

Highly experienced R&D Process Development Engineers working in specialized industries such as pharmaceuticals, semiconductors, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with bonuses and stock options. These roles typically require advanced degrees, extensive expertise, and leadership responsibilities in innovative product development.
More about R D Process Development Engineer jobs
What states have the most R&D Process Development Engineer jobs? States with the most job openings for R&D Process Development Engineer jobs include:
What job categories do people searching R&D Process Development Engineer jobs look for? The top searched job categories for R&D Process Development Engineer jobs are:
Infographic showing various R&D Process Development Engineer job openings in the United States as of June 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 83% Full Time, and 15% Part Time. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $101,612 per year, or $48.9 per hour.

Process Development Engineer

VeeRteq Solutions Inc.

Butte, MT โ€ข On-site

$82K/yr

Full-time

Posted 27 days ago


Job description

Job Role :ย Process Development Engineer
Location :ย Butte, MT

Prioritized Must Have Skills for the Process Development Engineer:

#1. Bachelorโ€™s degree in Chemical Engineering, Chemistry, Materials Science, or closely related field (Masterโ€™s preferred)

#2. 3โ€“7 years of hands-on process development or applied R&D laboratory experience

#3. Strong experience in experimental design, execution, and disciplined documentation with traceable data capture

#4. Experience with analytical techniques such as HPLC, GC, spectroscopy, imaging, or similar methods

#5. Proven ability to troubleshoot laboratory and pilot-scale processes and work cross-functionally, with strong adherence to SOPs, safety standards, and HSE practices

Responsibilities of theย Process Development Engineer:

  • Execute structured laboratory and pilot-scale experiments to support process and technology development
  • Maintain disciplined experimental practices with high-quality documentation and traceable data capture
  • Perform analytical testing and manage, organize, and interpret experimental datasets
  • Translate results into clear technical summaries and actionable next steps
  • Troubleshoot equipment, experimental setups, and process performance issues in lab and pilot environments
  • Collaborate cross-functionally with mechanical, electrical, controls, and chemical engineering teams, along with operations and materials functions, to ensure test readiness and execution
  • Support safe lab operations by following SOPs, maintaining proper housekeeping, and adhering to HSE standards
  • Manage chemical inventory, SDS documentation, and overall lab organization
  • Contribute to process development, validation, and scale-up from lab to pilot and operational environments
  • Present technical findings to internal teams and external stakeholders

Requirements of theย Process Development Engineer:ย 

  • B.S. in Chemical Engineering, Chemistry, Material Science or a closely related discipline, M.S. degree of strong value
  • 3 to 7 years of experience
  • Hands-on laboratory experience
  • Ability to execute experiments safely with disciplined documentation and traceable data capture
  • Familiarity with routine analytical methods (HPLC, GC, Spectroscopy, imaging, etc.)
  • Practical troubleshooting capability and comfortable working in laboratory and pilot-plant environments
  • Strong Chemistry Background
  • Excellent verbal and written communication skills
  • Strong proficiency in data reduction and visualization (Excel, Matlab, Python, etc.)
  • Strong work ethic and team player attributes

Preferred Qualifications of the Process Development Engineer:

  • Experience with mixing processes is a plus
  • Strong understanding of fundamental chemical process concepts (mass balance, heat transfer, material handling)
  • Experience writing test plans and test reports, or working in a documentation-driven environment
  • Experience with advanced statistical methods including Design of Experiments (DOE) plans and implementation using statistical tools (JMP, Minitab, etc.

Other Key Requirements:

  • Relocation assistance available for qualified candidates
  • Work on-site