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R&D Process Development Engineer Jobs in New Jersey

Process Engineer

Keyport, NJ ยท On-site

$112K - $143K/yr

Process Development Engineer (Material Science & Formulation) Role Overview We are seeking a Process Development Engineer to join our R&D and Process Engineering team. In this role, you will be the ...

R & D Scientist

Carteret, NJ ยท On-site

$100K - $110K/yr

The R&D Scientist reports to the Sr. Director of QA and works closely with Quality Control and ... EDUCATION & EXPERIENCE: โ€ข Bachelor's degree in Chemistry, Chemical Engineering, or related ...

Role OverviewThe Principal Engineer, Lentivirus Downstream Process Development, will be a key ... Additional voluntary benefits include flexible spending and health savings accounts, life and AD&D ...

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Showing results 1-20

R D Process Development Engineer information

See New Jersey salary details

$46.2K

$103.2K

$154.8K

How much do r&d process development engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for r&d process development engineer in New Jersey is $103,160.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,700.00 and $120,800.00 per year, depending on experience, location, and employer.

What are some common challenges faced by R&D process development engineers during the scale-up phase, and how can they be addressed?

R&D Process Development Engineers often encounter challenges when scaling up processes from the laboratory or pilot scale to full production, such as maintaining product quality, ensuring reproducibility, and meeting safety standards. Differences in equipment, raw material variability, and unforeseen process interactions can complicate this transition. To address these challenges, engineers collaborate closely with manufacturing, quality assurance, and safety teams to conduct thorough risk assessments, run pilot trials, and implement process controls. Strong documentation and cross-functional communication are essential for successful scale-up and troubleshooting.

What are the key skills and qualifications needed to thrive as an R&D process development engineer?

To thrive as an R&D Process Development Engineer, you need a strong background in chemical engineering, materials science, or a related field, often supported by a relevant degree. Familiarity with process simulation software (such as Aspen Plus or MATLAB), statistical analysis tools, and knowledge of regulatory standards are typically required. Creative problem-solving, collaboration, and effective communication are critical soft skills for innovating and working across multidisciplinary teams. These abilities are essential for developing efficient, scalable processes that meet quality and safety standards in a competitive industry.

What does an R&D process development engineer do?

An R&D Process Development Engineer is responsible for designing, developing, and optimizing processes to create new products or improve existing ones. They work closely with research, engineering, and manufacturing teams to scale up laboratory concepts for full-scale production. Their tasks often include process troubleshooting, data analysis, and ensuring that processes are efficient, cost-effective, and meet quality standards. This role is vital in industries such as pharmaceuticals, chemicals, and advanced materials, where innovation and process efficiency are crucial for competitiveness.

What are popular job titles related to R&D Process Development Engineer jobs in New Jersey?

For R&D Process Development Engineer jobs in New Jersey, the most frequently searched job titles are:

What job categories do people searching R&D Process Development Engineer jobs in New Jersey look for?

The top searched job categories for R&D Process Development Engineer jobs in New Jersey are:

Infographic showing various R&D Process Development Engineer job openings in New Jersey as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 14% Part Time, and 2% Contract. Highlights an 90% Physical, 4% Hybrid, and 6% Remote job distribution, with an average salary of $103,160 per year, or $49.6 per hour.

Process Development Engineer, Device & Packaging - New Brunswick NJ

National Guard Employment Network

New Brunswick, NJ โ€ข On-site

$100K/yr

Full-time

This job post hasย expired 1 day ago.ย Applications are no longer accepted.


Job description


ATTENTION MILITARY AFFILIATED JOB SEEKERS - Our organization works with partner companies to source qualified talent for their open roles. The following position is available to Veterans, Transitioning Military, National Guard and Reserve Members, Military Spouses, Wounded Warriors, and their Caregivers. If you have the required skill set, education requirements, and experience, please click the submit button and follow the next steps. Unless specifically stated otherwise, this role is "On-Site" at the location detailed in the job post.
Process Development Engineer, Device and Packaging Development
Job Type: Full-Time
Location: New Brunswick, NJ
Drug Product Development (DPD)
Our Drug Product Development team is committed to CMC design, development, and commercialization of innovative drug products to improve patient lives. We leverage the best people, collaboration, and cutting-edge innovation to achieve this commitment. BMS's internal engine of innovation includes unrivaled industry leading expertise in CMC development of small molecules, protein biotherapeutics, protein degraders, and other therapeutic modalities. We collaborate closely with our colleagues in R&D and Commercial to design our drug products. Here, you'll get the chance to grow and thrive through opportunities that are uncommon in scale and scope.
Position Summary:
The Sterile Product and Device Development team within the Drug Product Development team and greater Product Development and Supply organization supports the BMS pipeline to create patient centric products. We now have a vacancy for a Process Development Engineer to join our team and contribute to our success in meeting the needs of our business and our patients.
The Process Development Engineer, Device and Packaging Development is an individual contributor accountable for the following:
Under the general guidance, the Process Development Engineer will contribute to the development of fill finish and device assembly processes for sterile drug products and drug-device combination products, supporting clinical introduction and commercial launch.
Collaborate with Clinical and Commercial Manufacturing to develop robust fill-finish and device assembly processes for new products, from early device and combination product development through prototyping, scale up, clinical, and commercialization.
Participate in design for manufacturing (DFM) activities and process assessments to identify fits/gaps for new products, recommend manufacturing-process strategy, and support manufacturing site selection activities as needed.
Participate in Design Reviews to ensure design robustness and manufacturability.
Support knowledge transfer into internal and external manufacturing sites (CMOs) - including component specifications, test methods, equipment specifications, vendor / equipment selection, vendor management, factory acceptance testing (FAT), and qualification - and assist in the development and execution of IQ/OQ/PQ as well as process validations for combination products in accordance with established regulations, corporate policies and procedures.
Provide technical support to manufacturing sites in close partnership with Clinical and Commercial Manufacturing to sustain product and process robustness and improve equipment performance, productivity, and asset utilization, including ongoing process performance metrics where applicable.
Support product or process improvement and optimization at internal and external sites utilizing Lean and Six Sigma methodologies and support process risk assessment activities to identify critical process parameters and develop control plans to mitigate risks.
Evaluate post design transfer changes (component, product, process) for impact on the manufacturing process, documentation, and design control elements, working with the manufacturing site, R&D, and Quality to assess risk/impact based on Design History File and in accordance with Design Controls.
Additional Qualifications/Responsibilities
Qualifications:
Minimum Bachelor of Science/Engineering in Mechanical, Biomedical, Industrial Engineering, or relevant engineering discipline. Advanced Degree (MS/M Eng) preferred.
Minimum 5 years' work experience in a regulated industry with a Bachelor's degree, 2+ years with an advanced degree.
Process development and engineering experience in the Medical Device, sterile drug products, Pharmaceutical or Biotechnology industry, with experience in aseptic processing (including filling), device assembly, labeling, molded plastic components and automated inspection.
Ability to travel domestically and internationally, up to 15%.
Ability to apply Lean and Six Sigma methodologies to process and product improvement is a plus.
Demonstrated ability to:
Influence areas not under direct control to achieve objectives.
Work in a matrix environment and effectively support internal & external manufacturers and suppliers.
Apply disciplined process development methods aligned with design controls, technology transfer, and validation principles for device and combination products.
Strong technical, analytical and skills, as well as strong mechanical aptitude.
Apply strong technical writing skills to draft protocols, reports, test methods, procedures, work instructions.
Communicate effectively, including internal/external presentations to suppliers, sites, and Sr. Management.
If you come across a role that intrigues you but doesn't perfectly line up with your resume, we encourage you to apply anyway. You could be one step away from work that will transform your life and career.
Compensation Overview:
New Brunswick - NJ - US: $96,290 - $116,678