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Process Simulate Jobs in Denver, CO (NOW HIRING)

Lead Process Engineer

Centennial, CO · On-site

$120K - $165K/yr

Develop process simulation models for existing and proposed O&G facilities * Size and specify equipment including PSV's and instrumentation for existing and proposed O&G facilities * Develop block ...

You'll perform detailed process engineering, develop simulations and design documents, participate in design and safety reviews, and have opportunities to support commissioning and startup in the ...

Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...

Process Engineer Lead - Oil & Gas

Denver, CO · On-site

$106K - $138K/yr

Build and review process simulation models using BRE ProMax, AspenTech HYSYS, or similar software. * Perform and review equipment, piping, valve, and PSV sizing calculations. * Support relief system ...

Expert proficiency with process simulation software and the ability to use models to inform experimental design, predict outcomes, and guide process development and scale-up * Strong ability to ...

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Process Simulate information

See Denver, CO salary details

$14

$26

$49

How much do process simulate jobs pay per hour?

As of Aug 27, 2026, the average hourly pay for process simulate in Denver, CO is $26.22, according to ZipRecruiter salary data. Most workers in this role earn between $18.08 and $30.43 per hour, depending on experience, location, and employer.

What is a Process Simulate?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What are the key skills and qualifications needed to thrive as a Process Simulate specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

What job categories do people searching Process Simulate jobs in Denver, CO look for?

The top searched job categories for Process Simulate jobs in Denver, CO are:

What cities near Denver, CO are hiring for Process Simulate jobs?

Cities near Denver, CO with the most Process Simulate job openings:

Infographic showing various Process Simulate job openings in Denver, CO as of August 2026, with employment types broken down into 1% As Needed, 78% Full Time, 16% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $54,538 per year, or $26.2 per hour.

Lead Process Engineer

Centennial, CO • On-site

Halker Consulting
Oil and Gas Extraction • 51 - 200 employees

$120K - $165K/yr

Full-time

Medical, Dental, Vision, Retirement

Posted 15 days ago


Job description

About Halker:
Halker Consulting is a nationwide provider of multi-disciplined Engineering, Design, Project Management, Procurement and Field Services for Oil & Gas, and other Energy industry sectors.
Halker Consulting specializes in Oil and Gas surface facilities, Power Infrastructure, Environmental Remediation and Design, Automation and Digital Solutions, and federal, state, and local regulatory compliance.
Essential Duties and Responsibilities:
  • Produce project deliverables such as process flow diagrams, piping and instrument diagrams, material balances and process calculations, utility summaries and calculations, timelines and simulations, equipment lists, equipment data sheets and specifications, and instrument data sheets and specifications.
  • Work with clients, contractors, project managers and engineering disciplines to ensure the project execution plan is effective, comprehensive, reasonable and obtainable
  • Develop process simulation models for existing and proposed O&G facilities
  • Size and specify equipment including PSV's and instrumentation for existing and proposed O&G facilities
  • Develop block flow diagrams, process flow diagrams, and piping & instrumentation diagrams
  • Work with operations teams to troubleshoot existing operational issues
  • Perform feasibility studies which include process design evaluation, cost estimating, and economic analysis
  • Participate in PSM activities for facilities including maintaining facility drawings and resolving PHA action items
  • Lead the process design for midstream facility and pipeline projects
  • While reporting to and supporting the Process Engineering Director, provide technical leadership for process designs from the process engineering group including technical guidance and mentoring
  • Work with clients, contractors, project managers and engineering disciplines to ensure the project execution plan is effective, comprehensive, reasonable and obtainable
  • Assume leadership of a project team as lead engineer and coordinate the design aspects of the projects
  • Maintain a high level of understanding of departmental design standards, applicable engineering codes and Halker's guidelines and standards

Preferred Qualifications:
  • Bachelor's Degree in Chemical Engineering
  • Minimum 5+ years of experience in Oil & Gas Process Engineering
  • High proficiency in process simulation software (HYSY, ProMax, VMGSim, etc.)

Compensation and Benefits:
  • Expected base salary range: $120,000/year - $165,000/year. Compensation (i.e. Base Salary) is negotiable and shall be offered commensurate with experience.
  • Medical, Dental, Vision, and other Health Benefits
  • 401K Program with Company Match

Be Adaptable ~ Be Collaborative ~ Be Humbly Confident ~ Hustle ~ Take Ownership ~ Be Service Focused ~ Show Ingenuity