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Process Simulate Jobs in Boulder, CO (NOW HIRING)

You'll perform detailed process engineering, develop simulations and design documents, participate in design and safety reviews, and have opportunities to support commissioning and startup in the ...

Technical Support * Assist in developing process simulations and models under senior guidance * Support preparation of key engineering deliverables, including: * Heat & Material Balances * Process ...

Process Engineer Lead - Oil & Gas

Denver, CO · On-site

$106K - $138K/yr

Build and review process simulation models using BRE ProMax, AspenTech HYSYS, or similar software. * Perform and review equipment, piping, valve, and PSV sizing calculations. * Support relief system ...

Senior Automation Controls Engineer

Longmont, CO · On-site

$102K - $134K/yr

Experienceutilizingindustrial automation simulation software for offline programming, virtual commissioning, and full production line simulation - including tools such as Plant Simulate, Process ...

Automation Controls Engineer III

Longmont, CO · On-site

$82K - $109K/yr

Experience with industrial automation simulation software for offline programming or virtual commissioning, such as Plant Simulate, Process Simulate, Visual Components,KUKA.Sim,RobotStudio, or ...

Automation Controls Engineer

Longmont, CO · On-site

$82K - $109K/yr

Experience with industrial automation simulation software for offline programming or virtual commissioning, such as Plant Simulate, Process Simulate, Visual Components,KUKA.Sim,RobotStudio, or ...

Senior Automation Project Engineer

Longmont, CO · On-site

$102K - $134K/yr

Experience with automation simulation and cycle time analysis using tools such as Process Simulate, Visual Components,FlexSim, or similar * Must be a U.S. citizen or national, U.S. permanent resident ...

Expert proficiency with process simulation software and the ability to use models to inform experimental design, predict outcomes, and guide process development and scale-up * Strong ability to ...

Expert proficiency with process simulation software and the ability to use models to inform experimental design, predict outcomes, and guide process development and scale-up * Strong ability to ...

Lead Process Engineer - Water Market

Denver, CO · On-site

$106K - $138K/yr

Preferred experience utilizing AFT Fathom or AFT Arrow hydraulic simulation software (or equivalent) and/or experience with process modeling and simulation software applications such as Biowin, GPS-X ...

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How much do process simulate jobs pay per hour?

As of Aug 28, 2026, the average hourly pay for process simulate in Boulder, CO is $26.42, according to ZipRecruiter salary data. Most workers in this role earn between $18.22 and $30.67 per hour, depending on experience, location, and employer.

What is a Process Simulate?

A Process Simulate engineer specializes in using simulation software—such as Siemens Process Simulate—to design, validate, and optimize manufacturing processes in a virtual environment. Their main tasks include creating digital models of production lines, testing various process scenarios, and identifying improvements before physical implementation. This helps manufacturers save time, reduce costs, and minimize errors by addressing issues early in the design phase. Process Simulate engineers often collaborate closely with production, quality, and design teams to ensure efficient and error-free manufacturing workflows.

How does a Process Simulate specialist typically collaborate with engineering and production teams during a project?

A Process Simulate specialist works closely with both engineering and production teams to develop, test, and optimize manufacturing processes in a virtual environment before implementation on the shop floor. This collaboration involves regular meetings to review simulation results, gather feedback on proposed process changes, and ensure alignment with production goals and constraints. Effective communication is key, as the specialist must translate technical simulation data into actionable insights for engineers and operators. Such teamwork helps identify potential bottlenecks, improve efficiency, and reduce costly errors during actual production ramp-up.

What are the key skills and qualifications needed to thrive as a Process Simulate specialist, and why are they important?

To excel as a Process Simulate Specialist, you need a strong background in industrial engineering, manufacturing processes, and 3D simulation, often supported by a relevant engineering degree. Proficiency in Siemens Process Simulate software, knowledge of PLC programming, and familiarity with CAD systems are essential technical requirements. Strong analytical thinking, problem-solving, and effective communication skills set top performers apart in this field. These capabilities are crucial for accurately modeling, optimizing, and communicating complex manufacturing processes, ensuring efficiency and reducing production risks.

What is the difference between Process Simulate vs Process Engineer?

AspectProcess SimulateProcess Engineer
Primary RoleUses simulation software to model manufacturing processesDesigns, develops, and optimizes manufacturing processes
Skills & CertificationsCAD/CAM, simulation software proficiency, technical engineering backgroundProcess design, project management, engineering certifications
Work EnvironmentTypically in software labs or engineering officesFactories, manufacturing plants, engineering offices
Industry UsageUsed by manufacturing and automation companies for process validationEmployed in manufacturing, automotive, aerospace industries for process development

While Process Simulate focuses on modeling and testing manufacturing processes virtually, Process Engineers are responsible for designing and implementing these processes in real-world settings. Both roles require technical expertise, but Process Simulate emphasizes simulation skills, whereas Process Engineers focus on practical process development and optimization.

What are popular job titles related to Process Simulate jobs in Boulder, CO?

For Process Simulate jobs in Boulder, CO, the most frequently searched job titles are:

What job categories do people searching Process Simulate jobs in Boulder, CO look for?

The top searched job categories for Process Simulate jobs in Boulder, CO are:

What cities near Boulder, CO are hiring for Process Simulate jobs?

Cities near Boulder, CO with the most Process Simulate job openings:

Infographic showing various Process Simulate job openings in Boulder, CO as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $54,952 per year, or $26.4 per hour.

Intermediate Process Engineer

CANUSA EPC LLC

Denver, CO • On-site

$35 - $60/hr

Full-time

Posted 7 days ago


Job description

Process Engineer – Oil & Gas



Ready to move beyond supporting someone else’s designs and start taking greater ownership of your engineering work?

CANUSA EPC is looking for a Process Engineer II to join our growing engineering team. This role is ideal for an engineer with 3–6 years of experience who has built a strong technical foundation and is ready for the next step—more responsibility, greater exposure to clients and projects, and the opportunity to see designs move from concept through execution and into the field.


At CANUSA EPC, you won’t be limited to one small piece of a project. You’ll work alongside experienced engineers, project managers, designers, clients, and other engineering disciplines to develop practical solutions for projects within the oil, natural gas, energy, and chemical industries.

You’ll perform detailed process engineering, develop simulations and design documents, participate in design and safety reviews, and have opportunities to support commissioning and startup in the field.


What You'll Do

As a Process Engineer II, you'll take an active role in executing process engineering deliverables while continuing to grow your technical expertise and project responsibility.

You will:

  • Develop process engineering studies, Basis of Design documents, calculations, and technical reports.
  • Build new and update existing process simulation models using tools such as BRE ProMax and AspenTech HYSYS.
  • Develop and review Process Flow Diagrams (PFDs), Heat & Material Balances (HMBs), and Piping & Instrumentation Diagrams (P&IDs).
  • Perform equipment, valve, and piping sizing calculations and develop associated specifications.
  • Perform Pressure Safety Valve (PSV) sizing and calculations with guidance from senior engineers.
  • Review vendor drawings, calculations, and technical documentation for compliance with project requirements.
  • Participate in Process Hazard Analysis (PHA) meetings and help implement resulting recommendations.
  • Work directly with project managers, engineers, designers, vendors, clients, and operations personnel throughout project execution.
  • Participate in multidisciplinary design reviews and help identify practical engineering solutions.
  • Conduct field surveys and site walkdowns to gather information and verify existing conditions.
  • Provide engineering support during commissioning, startup, troubleshooting, and operational improvement activities.
  • Support junior engineers and contribute to a collaborative engineering environment.
  • Assist with proposals, engineering estimates, and other business development activities.
  • Maintain CANUSA EPC's safety, engineering, and quality standards throughout project execution.


What We're Looking For

We're looking for an engineer who is technically capable, curious, and ready to continue developing into a well-rounded process engineering professional.

Minimum Qualifications

  • Bachelor's degree from an accredited program in Chemical Engineering, Petroleum Engineering, or a related engineering discipline.
  • Approximately 3–6 years of relevant process engineering experience. A master's degree may account for up to two years of experience.
  • Experience within the oil & gas, natural gas, energy, petrochemical, or chemical industries.
  • Working knowledge of process engineering calculations and design documentation.
  • Experience with process simulation software such as BRE ProMax and/or AspenTech HYSYS.
  • Familiarity with applicable industry codes, standards, and regulations, including API, ASME, and DOT requirements.
  • Strong analytical and technical problem-solving skills.
  • Ability to manage multiple projects, priorities, and deadlines.
  • Ability to work independently while knowing when to engage senior engineers and other disciplines.
  • Strong written and verbal communication skills.

Preferred

  • Engineer-in-Training (EIT) designation or active progress toward Professional Engineer (PE) licensure.
  • Previous EPC or consulting engineering experience.
  • Experience supporting field commissioning, startup, or troubleshooting activities.
  • Experience working directly with clients, operations teams, or vendors.


This Role May Be a Great Fit If You...

  • Want exposure to more than one phase of engineering projects.
  • Enjoy solving real-world process problems rather than performing the same calculations repeatedly.
  • Want to work directly with senior engineers and continue developing your technical expertise.
  • Like having a mix of office engineering and occasional field exposure.
  • Are comfortable taking ownership of your work while collaborating with multiple engineering disciplines.
  • Want a role where you can continue progressing toward a Senior Process Engineer level.


Travel & Field Work

This position is primarily engineering-focused but includes occasional travel to client offices, project sites, field locations, training, and industry events.

Candidates must have:

  • A valid driver's license.
  • A valid passport.
  • The ability to travel between the United States and Canada as required for project and business activities.


Why CANUSA EPC?

At CANUSA EPC, our engineers have the opportunity to work across disciplines and throughout the project lifecycle. You'll gain exposure to challenging projects, experienced technical professionals, clients, vendors, and field operations while continuing to develop the skills needed to advance your engineering career.

We value engineers who ask questions, take ownership, collaborate well, and want to understand how their designs actually perform in the field.

If you're ready to take the next step from early-career engineer to a more independent and technically confident Process Engineer, we'd like to hear from you.