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Process Safety Engineer Jobs in Houston, TX (NOW HIRING)

Amrize

Process Safety Management Director

Houston, TX · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Join Amrize as a Process Safety Management Director and help construct what's next. If you're ready ... Partner with Engineering and Maintenance teams to optimize mechanical integrity programs for ...

Amrize

Process Safety Management Director

Houston, TX · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Join Amrize as a Process Safety Management Director and help construct what's next. If you're ready ... Partner with Engineering and Maintenance teams to optimize mechanical integrity programs for ...

Ineos

Process Safety Advisor

League City, TX · Hybrid

$142K/yr

The role applies regulatory knowledge, risk assessment methodologies, and good engineering practices across three major manufacturing sites and the O&P USA division office. The Process Safety Advisor ...

INEOS

Process Safety Advisor

League City, TX · On-site

$142K/yr

The role applies regulatory knowledge, risk assessment methodologies, and good engineering practices across three major manufacturing sites and the O&P USA division office. The Process Safety Advisor ...

Wood Plc

Pressure Safety Engineer

Deer Park, TX · On-site

Overview / Responsibilities Process Engineer with Pressure Safety Device Experience * Meet or exceed the company and customer safety standards * Comply with all company and customer procedures ...

Audubon Companies

Subject Matter Expert

Houston, TX

Collaborating with process engineering, operations, and maintenance teams to integrate SIS within broader process safety frameworks. * Conducting periodic SIS performance audits, proof test reviews ...

Valero

Safety Engineer

Houston, TX · On-site

  • Medical

  • Retirement

A Safety Engineer has an Understanding State and Federal safety regulations, assesses and ... Evaluate process changes for safety impact or compliance (Management of Change). * Evaluate new ...

Valero Energy

Safety Engineer

Houston, TX · On-site

  • Medical

  • Retirement

A Safety Engineer has an Understanding State and Federal safety regulations, assesses and ... Evaluate process changes for safety impact or compliance (Management of Change). * Evaluate new ...

Bastion Technologies

Safety Engineer

Houston, TX · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Safety Engineer will support the space program located in Houston, TX. RESPONSIBILITIES:Ensure ... Able to follow company programs, processes, procedures, practices, requirements, goals, and ...

Bayport Polymers LLC

PSM Engineer

Pasadena, TX

The Process Safety Management (PSM) Engineer will provide needed support to ensure that site regulatory Process Safety Management programs are properly maintained and documented. This position is ...

bp

Process Safety Management Coordinator

Houston, TX · On-site

About the role A Process Safety Management (PSM) Coordinator implements and manages safety programs ... A Bachelor's degree in engineering (chemical, mechanical, environmental), chemistry, or a related ...

Bayport Polymers LLC

PSM Engineer

Pasadena, TX · On-site

Description The Process Safety Management (PSM) Engineer will provide needed support to ensure that site regulatory Process Safety Management programs are properly maintained and documented. This ...

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Showing results 41-60

All JobsProcess Safety Engineer JobsProcess Safety Engineer Jobs in Houston, TX

Process Safety Engineer information

See Houston, TX salary details

$36.8K

$108.1K

$149.9K

How much do process safety engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for process safety engineer in Houston, TX is $108,073.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,500.00 and $123,200.00 per year, depending on experience, location, and employer.

What are some common challenges faced by process safety engineers, and how are they typically addressed within teams?

Process Safety Engineers often face challenges such as ensuring compliance with complex regulations, identifying and mitigating potential hazards, and fostering a safety-first culture across multidisciplinary teams. These challenges are typically addressed by conducting thorough risk assessments, staying updated on evolving safety standards, and collaborating closely with operations, maintenance, and management teams. Regular safety audits, clear communication, and ongoing training also play vital roles in overcoming these hurdles and maintaining a safe working environment.

What does a process safety engineer do?

Process safety engineers work to decrease risk and ensure safety in construction and manufacturing companies. They assess the work conditions and identify potential risks and offers cost-effective solutions to diminish or remove those hazards. You find process safety engineers in many industries, including construction, manufacturing, and aerospace. To become a process safety engineer, you must have a bachelor’s degree in mechanical engineering, chemical engineering, or a related field. Additional qualifications include strong technical and mechanical skills and experience in a manufacturing environment.

How much does a process safety engineer make?

A process safety engineer's average salary typically ranges from $70,000 to $120,000 annually, depending on experience, location, and industry. Professionals with certifications like Certified Process Safety Professional (CCPSC) or those working in high-risk industries may earn higher salaries. The role often requires knowledge of safety standards, risk assessment, and safety management systems.

What are the key skills and qualifications needed to thrive as a process safety engineer, and why are they important?

To thrive as a Process Safety Engineer, you need a solid background in chemical or mechanical engineering, risk assessment, and regulatory compliance, usually supported by a relevant engineering degree. Familiarity with process simulation software, hazard analysis tools (such as HAZOP or LOPA), and certifications like CSP or CCPSC are commonly required. Attention to detail, strong analytical thinking, and effective communication help professionals excel in identifying and mitigating risks. These skills and qualifications are crucial to ensuring operational safety, regulatory adherence, and the prevention of industrial accidents.

What is a process safety engineer?

Process Safety Engineers are professionals who focus on identifying, evaluating, and mitigating risks associated with industrial processes, particularly those involving hazardous materials or conditions. Their primary goal is to prevent accidents, fires, explosions, and environmental releases by designing and implementing safety protocols and systems. They work closely with engineering teams, management, and regulatory agencies to ensure compliance with safety standards and promote a culture of safety within organizations. Process Safety Engineers also investigate incidents, conduct hazard analyses, and develop emergency response plans.

What is the difference between Process Safety Engineer vs Process Engineer?

AspectProcess Safety EngineerProcess Engineer
CredentialsTypically requires a degree in chemical, mechanical, or safety engineering; certifications like ASP or CSP are commonRequires a degree in chemical, mechanical, or industrial engineering; certifications are less common
Work EnvironmentFocuses on safety protocols, hazard analysis, and risk management in industrial plantsDesigns, optimizes, and oversees manufacturing processes in similar settings
Industry UsageUsed in industries with high safety risks like oil & gas, chemicals, and refiningUsed across manufacturing, chemical, and process industries for process development

The Process Safety Engineer primarily concentrates on hazard prevention, safety protocols, and risk mitigation to ensure safe operations. In contrast, the Process Engineer focuses on designing and improving manufacturing processes. Both roles require engineering backgrounds but differ in their core responsibilities and safety emphasis.

More about Process Safety Engineer jobs
What are the most commonly searched types of Process Safety Engineer jobs in Houston, TX? The most popular types of Process Safety Engineer jobs in Houston, TX are:
What are popular job titles related to Process Safety Engineer jobs in Houston, TX? For Process Safety Engineer jobs in Houston, TX, the most frequently searched job titles are:
What job categories do people searching Process Safety Engineer jobs in Houston, TX look for? The top searched job categories for Process Safety Engineer jobs in Houston, TX are:
What cities near Houston, TX are hiring for Process Safety Engineer jobs? Cities near Houston, TX with the most Process Safety Engineer job openings:
Process Safety Engineer jobs near you
Infographic showing various Process Safety Engineer job openings in Houston, TX as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, 2% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $108,073 per year, or $52 per hour.

Sr. Engineer, Process (Process Safety Emphasis) HNO

TPC Group Inc.

Houston, TX • On-site

$90K - $117K/yr

Full-time

Posted 22 days ago

Job description

Job Summary: 

The primary purpose of the Process Safety Technology Engineer (PSTE) is to ensure adherence to process safety guidelines (RAGAGEP) through process design and hazard recognition.  The PSTE coordinates the efforts of other disciplines (SIS, mechanical integrity, etc.) to address identified PSM gaps through all stages of engineering.  The PSTE will be the company recognized subject matter expert on issues regarding process safety.  In addition, the PSTE will develop expertise in TPC processes to understand process safety impacts.

Job Duties and Responsibilities:

  • Technical authority and resource for process safety technologies (PRDs, flare systems, dispersion analyses, etc.) for all TPC processes
  • Develop unit production expertise, continuously building a body of technical knowledge around unit operations and processes
  • Lead inherent process safety in design concepts through ownership and updating of key TPC process safety GEMS
  • Develop high level project scopes for unit related improvement projects and projects to address identified PSM gaps. 
  • Provide technical leadership to operations, R&D and Corporate Development for evaluation and implementation of new projects
  • Actively support PSM programs via participation in PHA, LOPA, MOC, RCA, resolution of action items, and other activities to ensure safe and reliable operation and regulatory compliance
  • Leads technical teams and multi-disciplinary groups in evaluations of complex problems and issues relating to process safety compliance
  • Develops, assesses the feasibility, soundness, and safety of designs and proposes solutions based on sound engineering judgment
  • Leads front end loading and scope development for new projects and PSM gap projects and transitions to detailed engineering and on to start up.  Provides operating procedure development and training where necessary.

Required Qualifications:

  • Bachelor’s Degree in Chemical Engineering
  • Minimum of 10 years of experience in the chemical engineering field which includes experience in a refinery or petrochemical plant with unit operation simulation, process optimization, and process safety experience in either a production or process engineering role
  • Basic skills in simulation tools including ASPEN+, HYSIS, and or PROSIM
  • Communication and leadership skills with cross-functional teams
  • Ability to manage ambiguity, communicate and lead effectively in cross-functional teams

Preferred Qualifications:

  • PE Licensure preferred but not required
  • Butadiene or partial hydrogenation process experience in either Operations and/or Process Engineering
  • Specific experience with fixed bed reactors, industrial catalysis processes, distillation, and/or extractive distillation

All applicants must be eligible to work for any employer in the United States without needing any company sponsorship.

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