Process Reliability Manager Jobs in Pennsylvania

Reliability Manager

Location: Keystone Cement – Bath, Pennsylvania

Reports To: Plant Manager

Direct Reports: Reliability Engineers, Maintenance Planners

Position Summary:

The Reliability Manager is responsible for leading Keystone Cement's reliability engineering, maintenance planning, inspection, and preventive maintenance functions to maximize equipment reliability, optimize asset performance, and minimize unplanned downtime. Reporting directly to the Plant Manager, this position provides strategic leadership for the plant's reliability program while partnering closely with the Maintenance Execution Manager and Electrical Maintenance Manager to ensure safe, efficient, and reliable plant operations.

The Reliability Manager oversees all maintenance planning and scheduling activities, preventive and predictive maintenance programs, equipment inspection programs, and asset reliability initiatives. This role leads a team of two Reliability Engineers and works collaboratively with Operations, Maintenance, and Corporate Engineering to improve equipment performance, increase operational efficiency, and support long-term plant reliability.

Key Responsibilities:

• Demonstrate visible safety leadership by promoting a culture where safety is the highest priority and ensuring all reliability activities comply with company policies, procedures, and regulatory requirements.
• Lead, coach, and develop two Reliability Engineers while fostering a culture of accountability, technical excellence, and continuous improvement.
• Own the plant's maintenance planning and scheduling function, ensuring maintenance work is properly prioritized, planned, and coordinated to maximize equipment availability and maintenance efficiency.
• Lead and continuously improve the plant's preventive maintenance, predictive maintenance, inspection, lubrication, and condition monitoring programs to reduce equipment failures and extend asset life.
• Develop and implement reliability strategies and maintenance standards that improve equipment performance and support safe, dependable plant operations.
• Analyze equipment performance, maintenance history, and operational data to identify reliability improvement opportunities and implement sustainable corrective actions.
• Lead Root Cause Failure Analysis (RCFA) investigations for significant equipment failures and ensure corrective actions are effectively implemented and sustained.
• Establish, monitor, and report key reliability metrics, including equipment availability, preventive maintenance compliance, Mean Time Between Failure (MTBF), Mean Time to Repair (MTTR), maintenance backlog, and schedule compliance.
• Partner closely with the Maintenance Execution Manager to ensure planned maintenance work is executed safely, efficiently, and with minimal impact to production.
• Collaborate with the Electrical Maintenance Manager to improve the reliability of electrical, instrumentation, automation, and process control systems.
• Work closely with Operations to optimize equipment performance while balancing production objectives with long-term asset reliability.
• Lead maintenance planning activities for annual and major plant outages, partnering with Corporate Engineering to develop work scopes, schedules, contractor plans, and resource requirements.
• Support capital improvement projects by providing reliability engineering expertise during equipment selection, installation, commissioning, and startup.
• Ensure the effective utilization and continuous improvement of the plant's Computerized Maintenance Management System (CMMS), including asset hierarchy, preventive maintenance optimization, work order quality, and maintenance data integrity.
• Promote standardized maintenance practices, reliability-centered maintenance principles, and continuous improvement initiatives across the maintenance organization.

Qualifications:

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or a related technical discipline preferred. Equivalent education and relevant industry experience will be considered.
• Minimum of five (5) years of progressive reliability engineering, maintenance planning, or maintenance leadership experience within a cement manufacturing facility or a comparable heavy industrial environment such as mining, aggregates, steel, chemicals, pulp and paper, power generation, or similar process manufacturing.
• Demonstrated experience leading maintenance planning, preventive maintenance, inspection, and asset reliability programs.
• Strong knowledge of predictive maintenance technologies, reliability-centered maintenance (RCM), Root Cause Failure Analysis (RCFA), and preventive maintenance optimization.
• Working knowledge of heavy industrial process equipment, including crushing systems, conveying equipment, rotating equipment, kilns, mills, hydraulic systems, and material handling equipment.
• Experience utilizing a Computerized Maintenance Management System (CMMS), preferably SAP Plant Maintenance (SAP PM).
• Strong analytical, organizational, project management, and problem-solving skills.
• Proven leadership experience with the ability to influence cross-functional teams and build collaborative working relationships.
• Excellent written and verbal communication skills.

Compensation & Benefits:

• Competitive base salary commensurate with experience and qualifications.
• Annual performance-based incentive bonus.
• Comprehensive medical, dental, and vision insurance.
• Company-sponsored life insurance and disability coverage.
• 401(k) retirement savings plan with company matching contributions.
• Paid vacation, holidays, and other paid time off programs.
• Professional development and career growth opportunities within Titan America.

Success in the Role:

The successful candidate will be a proactive, hands-on leader who is passionate about improving equipment reliability and operational performance. This individual will effectively partner with Operations, Maintenance, Engineering, and Corporate Engineering to build a best-in-class reliability program that enhances safety, increases equipment availability, reduces maintenance costs, and supports Keystone Cement's commitment to operational excellence.