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Process Engineer Jobs in Racine, WI (NOW HIRING)

Merz North America

BioProcess Engineer II

Racine, WI · On-site

This role manages process and equipment implementation projects, contributes to scale up efforts ... The engineer may also support automation initiatives involving robotics, vision systems, or ...

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Process Engineer information

See Racine, WI salary details

$46.4K

$86.3K

$133.6K

How much do process engineer jobs pay per year?

As of Jun 20, 2026, the average yearly pay for process engineer in Racine, WI is $86,283.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,900.00 and $96,600.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Racine, WI? The most popular types of Process Engineer jobs in Racine, WI are:
What are popular job titles related to Process Engineer jobs in Racine, WI? For Process Engineer jobs in Racine, WI, the most frequently searched job titles are:
What cities near Racine, WI are hiring for Process Engineer jobs? Cities near Racine, WI with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Racine, WI as of June 2026, with employment types broken down into 2% Locum Tenens, 2% As Needed, and 96% Full Time. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $86,283 per year, or $41.5 per hour.
BioProcess Engineer II

BioProcess Engineer II

Merz North America

Racine, WI • On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 22 days ago

Job description

About Us
Founded in 1908, Merz is a successful, family-owned specialty healthcare company with a rich history. As a leading global aesthetics business, our award-winning portfolio of injectables, devices, and skincare products empowers healthcare professionals to enhance confidence through aesthetic medicine. Our purpose is to fuel confidence by helping people look better, feel better, and live better. We believe you do not have to choose between living life and making a living. Live your best life with Merz Aesthetics.
A Brief Overview
The BioProcess Engineer II leads the development, optimization, and support of manufacturing processes and equipment within a regulated medical device environment. This role manages process and equipment implementation projects, contributes to scale up efforts and continuous improvement activities, and supports production reliability across manufacturing operations. Responsibilities include process design, validation activities, troubleshooting, and collaboration with cross functional partners to ensure products and equipment meet performance, quality, and safety requirements, along with advancing ongoing efforts to refine and strengthen manufacturing processes. The engineer may also support automation initiatives involving robotics, vision systems, or controls programming. Success is measured through effective project execution, adherence to budgets and timelines, and contributions to long term manufacturing capability and reliability.
What You Will Do
  • Process design and implementation: Lead the development and introduction of new manufacturing equipment and processes, including project scoping, budgeting, vendor engagement, and creation of required documentation such as qualification, verification, and validation protocols.
  • Process support and issue resolution: Identify and address production interruptions, perform root cause analysis, develop corrective and preventive actions, and determine calibration and maintenance needs for new and existing equipment to maintain stable and reliable manufacturing operations.
  • Process evaluation and optimization: Establish product and equipment specifications, develop standard operating procedures, assess production costs, and identify opportunities to improve efficiency, throughput, and overall process capability.
  • Project management: Create and maintain project timelines, manage budgets, and drive progress to meet departmental and organizational goals.
  • Cross functional support: Partner with production, quality, engineering, and supplier teams to support daily operations, technology transfer activities, and improvement initiatives.
  • Automation support: Assist in planning or executing automation activities by contributing to or owning projects involving robotics, vision systems, or controls where such technology supports process improvements or equipment upgrades.
  • General support: Provide engineering support as subject matter expert across departments as requested by stakehlders and management to contribute to a culture focused on safety, quality, and continuous improvement.

Minimum Requirements
  • Bachelor of Science (B.S.) in Biomedical Engineering, Mechanical Engineering, Chemical Engineering, or Physical Science
  • 3-5 years of engineering experience in manufacturing, product development, or process development within a regulated industry such as medical devices, pharmaceuticals, or similar.
  • Demonstrated experience supporting or leading process development activities, including verification, validation (IQ/OQ/PQ/PPQ), and technical documentation.
  • Hands-on experience troubleshooting and sustaining manufacturing equipment and production processes in a commercial manufacturing setting.
  • Experience contributing to or leading cross-functional engineering projects with defined timelines and deliverables.

Preferred Qualifications
  • Master of Science (M.S. or M.Sc.) Engineering, Business, or related discipline
  • Experience supporting automation related activities such as robotics integration, vision systems, or industrial controls.
  • Experience with PLC or HMI programming, or working with automation vendors or system integrators.
  • Experience executing or supporting process validation including IQ, OQ, PQ, and PPQ.
  • Experience developing or improving electromechanical or automated manufacturing processes.
  • Familiarity with ISO 13485, FDA QSR, GMP, or other regulated quality system requirements.
  • Experience managing external equipment suppliers, contractors, or integrators.

Technical & Functional Skills
  • Ability to formulate program strategy, budgets and timelines
  • Understanding of process validation, and statistical analysis
  • Familiar with project management methods and tools
  • Solid works or other CAD experience
  • Understanding and application of ISO Quality System requirements and FDA regulations
  • Familiar with a variety of manufacturing processes including mechanical and electromechanical
  • Practical knowledge of Six Sigma methodologies. Green or Black Belt certification
  • Strong technical and problem-solving skills
  • Ability to communicate and write effectively
  • Emotional self-management in difficult situations
Benefits:
  • Comprehensive Medical, Dental, and Vision plans
  • 20 days of Paid Time Off
  • 15 paid holidays
  • Paid Sick Leave
  • Paid Parental Leave
  • 401(k)
  • Employee bonuses
  • And more!
Your benefits and PTO start the date you're hired with no waiting period!
This position is not eligible for employer-sponsored work authorization. Applicants must be legally authorized to work in the United States without the need for current or future employer-sponsored work authorization.
Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities
This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.

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