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Process Engineer Jobs in Racine, WI (NOW HIRING)

Sterling Engineering Inc.

Project Engineer

Waukegan, IL · On-site

$75 - $85/hr

Position: Sr Project Engineer / Process Engineer Location: Waukegan, IL 60087 onsite Duration: 24 - 36 Months Pay Rate: $75.00 - $85.00 per hour on a W2 - This is not open for third party ...

Merz North America

BioProcess Engineer II

Racine, WI · On-site

This role manages process and equipment implementation projects, contributes to scale up efforts ... The engineer may also support automation initiatives involving robotics, vision systems, or ...

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All JobsProcess Engineer JobsProcess Engineer Jobs in Racine, WI

Process Engineer information

See Racine, WI salary details

$46.4K

$86.3K

$133.6K

How much do process engineer jobs pay per year?

As of Jul 11, 2026, the average yearly pay for process engineer in Racine, WI is $86,283.00, according to ZipRecruiter salary data. Most workers in this role earn between $69,900.00 and $96,600.00 per year, depending on experience, location, and employer.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like Six Sigma and CAD software, often working in industrial or manufacturing environments. Certification such as a Professional Engineer (PE) license can enhance career prospects.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineers make $200,000 a year?

Senior engineers in fields such as petroleum, software, aerospace, and chemical engineering often earn $200,000 or more annually, especially with extensive experience, advanced skills, and in high-demand industries. These roles typically require specialized knowledge, advanced degrees, and sometimes professional certifications like PE or PMP.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and control systems, often working closely with production teams and utilizing industry standards. Their role ensures that manufacturing operations run smoothly and meet quality and safety standards.
More about Process Engineer jobs
What are the most commonly searched types of Process Engineer jobs in Racine, WI? The most popular types of Process Engineer jobs in Racine, WI are:
What are popular job titles related to Process Engineer jobs in Racine, WI? For Process Engineer jobs in Racine, WI, the most frequently searched job titles are:
What cities near Racine, WI are hiring for Process Engineer jobs? Cities near Racine, WI with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in Racine, WI as of July 2026, with employment types broken down into 78% Full Time, 10% Part Time, and 12% Contract. Highlights an 100% In-person job distribution, with an average salary of $86,283 per year, or $41.5 per hour.
AI Process Optimization Engineer

AI Process Optimization Engineer

STS Technical Services

Milwaukee, WI • On-site

Full-time

Re-posted 2 days ago

Job description

STS Technical Services is hiring an AI Process Optimization Engineer in Milwaukee, Wisconsin. This role supports the design, development and deployment of custom AI-powered applications that improve efficiency, automation and productivity across the organization.
This position is ideal for a forward-thinking software developer with experience using AI-assisted development tools, modern programming languages and workflow automation platforms. The AI Process Optimization Engineer will work closely with leadership and cross-functional teams to understand business workflows and translate them into scalable, secure and practical internal solutions.
Position Overview
The AI Process Optimization Engineer will help build and maintain internal software capabilities that protect company data, processes and intellectual property. This role will support business functions including Sales, Operations, Finance, Supply Chain and IT by identifying opportunities for automation, optimization and AI-enabled process improvement.
The position reports to the President.
Duties and Responsibilities
  • Design, build and deploy custom applications using AI-assisted development tools to improve operational efficiency and productivity
  • Partner with stakeholders across Sales, Operations, Finance, Supply Chain and IT to identify opportunities for automation and optimization
  • Rapidly prototype and iterate solutions using modern AI coding assistants, low-code/no-code platforms and generative AI tools
  • Translate business requirements into technical solutions with a focus on speed, usability and scalability
  • Maintain ownership of internally developed systems while ensuring data security, integrity and compliance
  • Evaluate and enhance existing third-party AI applications where appropriate
  • Prioritize in-house development for core workflows
  • Contribute to the development of a structured AI adoption framework and governance model
  • Stay current on emerging AI technologies and recommend tools or approaches that accelerate development velocity
  • Document applications, workflows and development standards to support long-term scalability

Requirements
  • Bachelor's degree in Computer Science, Software Engineering or a related field, or equivalent experience
  • 3 to 7+ years of software development experience, flexible depending on expertise
  • Demonstrated experience using AI tools for development, including:
  • Generative AI coding assistants, such as Copilot-style tools
  • AI APIs, including LLMs, embeddings and automation frameworks
  • Rapid development platforms or frameworks
  • Strong proficiency in modern programming languages such as Python, JavaScript, C# or similar
  • Experience building web-based applications, internal tools or workflow automation solutions
  • Understanding of API integrations, data pipelines and system architecture
  • Familiarity with cloud platforms such as Azure, AWS or similar
  • Strong problem-solving mindset with the ability to quickly translate ideas into working solutions

Preferred Experience and Skills
  • Experience with AI/ML frameworks or orchestration tools
  • Experience with RAG, retrieval-augmented generation, automation agents or workflow AI
  • Experience with low-code/no-code tools integrated with AI
  • Exposure to enterprise data governance, security and compliance practices
  • Experience working in cross-functional environments or business-facing IT roles

Key Attributes
  • Builder mindset with the ability to move quickly from concept to working solution
  • Business-oriented approach with interest in understanding operations, workflows and value drivers
  • Ownership mentality with responsibility for delivering and maintaining solutions
  • Curiosity and adaptability to continuously explore new AI tools and approaches
  • Strong communication skills with the ability to collaborate across technical and non-technical teams

Training
  • Pentagon Software Basics
  • Export and ITAR compliance
  • Aerospace Industry Quality Training, including QMS training, FAA 00-56, traceability, 8130-3 documents, PAH's, shelf life/LLP's, AD's, PMA parts, repair stations and standard terminology

Authorization
Candidates must be legally authorized to work in the United States.
About STS Technical Services
STS Technical Services is a Top 100 Staffing Firm that partners with leading organizations across aerospace, manufacturing, defense and industrial industries. Our professional recruitment teams connect skilled professionals with career opportunities that support innovation, operational performance and long-term growth.
If you are ready to apply your software development and AI experience in Milwaukee, Wisconsin, apply today.
STS Technical Services is an equal opportunity employer.
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