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Process Engineer Jobs in DeKalb, IL (NOW HIRING)

Motorola

Process and Quality Engineer

Elgin, IL

$65K - $85K/yr

Department Overview Process Engineering is a group within the manufacturing engineering and quality team supporting the entire manufacturing operation. In this role of Process and Quality Engineer ...

New

Sterling Engineering Inc.

Manufacturing Engineer

Elgin, IL · On-site

$80K - $95K/yr

Medical, Dental, Vision, PTO, 401(k) with match This Manufacturing Process Engineer role is a hands-on position supporting electronics manufacturing operations. You will act as the key link between ...

Henkel

Process Control Engineer

Elgin, IL · On-site

$85K - $100K/yr

Develop and implement advanced control strategies for batch processes * Troubleshoot and resolve control system issues to minimize downtime. * Collaborate with operations and engineering teams to ...

RENSA FILTRATION INC

Manufacturing Engineer

Aurora, IL · On-site

$64K - $90K/yr

The engineer will lead process improvement initiatives, support new product introductions and material trials, troubleshoot production issues, and provide technical leadership for manufacturing ...

Entegris

Senior Control Systems Engineer

Aurora, IL · On-site

$165K - $171K/yr

Drive a "Safety First" culture by performing equipment, process, and behavioral inspections and ... Engineering (Mechanical, Chemical, Electrical) At least 5 years of experience in industrial ...

Entegris

Senior Control Systems Engineer

Aurora, IL

$166K - $172K/yr

Drive a "Safety First" culture by performing equipment, process, and behavioral inspections and ... Engineering (Mechanical, Chemical, Electrical) At least 5 years of experience in industrial ...

Entegris

Senior Control Systems Engineer

Aurora, IL

$165K - $171K/yr

Drive a "Safety First" culture by performing equipment, process, and behavioral inspections and ... Engineering (Mechanical, Chemical, Electrical) At least 5 years of experience in industrial ...

suncast

Process Technician

Batavia, IL

We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality. The Process Technician on 3rd Shift is responsible for ...

suncast

Process Technician

Batavia, IL · On-site

We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality. The Process Technician on 3rd Shift is responsible for ...

Suncast

Process Technician

Batavia, IL · On-site

We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality. The Process Technician on 3rd Shift is responsible for ...

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Showing results 1-20

All JobsProcess Engineer JobsProcess Engineer Jobs in DeKalb, IL

Process Engineer information

See DeKalb, IL salary details

$48.6K

$90.3K

$139.9K

How much do process engineer jobs pay per year?

As of Jun 12, 2026, the average yearly pay for process engineer in DeKalb, IL is $90,315.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,100.00 and $101,100.00 per year, depending on experience, location, and employer.

What are some common challenges Process Engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What are Process Engineers?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a Process Engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What is the role of a Process Engineer?

A Process Engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production data, troubleshoot issues, and implement process improvements often using tools like Six Sigma or Lean methodologies. The role typically requires knowledge of engineering principles, process control systems, and relevant certifications.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What engineer makes $500,000 a year?

While most process engineers earn significantly less, some senior-level or specialized process engineers in high-paying industries such as oil and gas, pharmaceuticals, or chemical manufacturing can reach or exceed $500,000 annually, especially with bonuses and stock options. Achieving this level typically requires extensive experience, advanced certifications, and working in high-demand environments.

What Is a Process Engineer?

As a process engineer, often called a chemical engineer, you are responsible for creating efficient manufacturing processes in the manufacturing industry. You will evaluate current chemical processes and modify them as needed to ensure efficiency and profitability are maximized. You will also monitor processes for safety and environmental impact and seek to improve them whenever possible. Your responsibilities may vary depending on the particular industry in which you work and specialized skills sets may be required.

What is the salary of a Process Engineer in the US?

The average salary for a Process Engineer in the US is approximately $75,000 to $105,000 per year, depending on experience, location, and industry. Entry-level positions typically start around $65,000, while experienced engineers with specialized skills can earn over $110,000 annually.

What do process engineers actually do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production systems, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis, often working closely with production teams and utilizing industry standards.
More about Process Engineer jobs
What are popular job titles related to Process Engineer jobs in DeKalb, IL? For Process Engineer jobs in DeKalb, IL, the most frequently searched job titles are:
What cities near DeKalb, IL are hiring for Process Engineer jobs? Cities near DeKalb, IL with the most Process Engineer job openings:
Process Engineer jobs near you
Infographic showing various Process Engineer job openings in DeKalb, IL as of June 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 91% Full Time, 6% Part Time, and 1% Nights. Highlights an 86% Physical, 5% Hybrid, and 9% Remote job distribution, with an average salary of $90,315 per year, or $43.4 per hour.

Senior Process Engineer (Cold Forming)

Amsted Automotive Group

Geneva, IL • On-site

$95K - $150K/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 28 days ago

Job description

Amsted Automotive is looking for a Cold forming Engineers Specializing in Design and/or Process to support continued growth across our Burgess Norton and SMW divisions. 

We offer opportunities to be based in either:
• Michigan (Belleville and Taylor)
• Illinois (Geneva)

Why Amsted Automotive?

We are not a typical fastener manufacturer.

  • We specialize in large-scale cold forming, starting at 18 mm and extending beyond 50 mm+
  • Across our divisions, we operate one of the largest collections of large cold formers in the industry
  • Our product portfolio spans automotive and earthmoving applications

"We are looking for engineers who want to push the limits of cold forming, not just maintain the status quo."

What You’ll Do

  • Support new product launches from quoting through full production release
  • Provide hands-on troubleshooting and support for current production on the shop floor
  • Lead and drive continuous improvement initiatives (we don’t accept “good enough”)
  • Recommend and execute capital investments, including faster machines and quick-change tooling strategies
  • Collaborate across engineering, operations, and leadership teams

Note: This is an on-site role. A strong presence on the shop floor is required.

What You’ll Need to Succeed

  • Bachelor’s degree in Mechanical or Manufacturing Engineering
  • 5–10 years of experience in Cold Forming, Hot Forming, or Forging
    • Including tool design and manufacturing support
  • Ability to effectively communicate from the shop floor to senior leadership
  • CAD experience (Solid Edge, SolidWorks, Pro-E, or similar)
  • Experience with DEFORM and/or SAP is a plus

Additional Considerations

  • Willingness to travel and support multiple locations
  • Spanish or Italian language skills are a plus
  • Must be comfortable working in a hands-on manufacturing environment
    • This role requires time on the shop floor—not just desk work
  • Candidates outside the immediate areas are encouraged to apply—we are open to flexible solutions

What’s In It For You

We create a supportive environment where employees thrive! With a range of benefits designed to enhance your health, well-being, and financial security, we’re here to support you every step of the way. Join us and experience the exceptional perks that make Amsted Automotive a great place to work!

Health And Wellness

  • Medical Insurance
  • Dental and Vision Insurance
  • Prescription Drug Benefits
  • Wellness Reimbursement
  • Telehealth
  • Onsite health screenings
  • Mental health resources
  • Employee Assistance Program that includes counseling and support services for mental health, family support, financial advice, legal guidance, and more

Financial Benefits

  • Competitive Salaries
  • Employee Stock Ownership Plan
  • Annual Bonus Opportunity
  • 401k with Company Match
  • Health Savings Account with Company Contribution
  • Life and Disability Insurance

Work-Life Balance

  • Paid Time Off
  • Parental Leave
  • 14 Annual Company Paid Holidays

Professional Development

  • Training Programs
  • Education Expense Reimbursement
  • Career Advancement Opportunities

Additional Benefits

  • Pet Insurance and Discount Program
  • Legal Insurance
  • Employee Discounts
  • Recognition and Rewards
  • Community Involvement
  • Workplace Giving Matching Gift Program
 

Apply