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Process Engineer Jobs in DeKalb, IL (NOW HIRING)

suncast

Process Engineer

Batavia, IL

$75K - $95K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

suncast

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Suncast

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Hennig

Process Engineer

Rockford, IL · On-site

The Process Engineer is responsible designing, implementing, monitoring and improving manufacturing or operational processes to increase efficiency, quality, safety, and productivity while reducing ...

Cat-i Glass

Process Engineer

South Elgin, IL · On-site

$65K - $85K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As our Process Engineer, you'll own process development and optimization across the full production lifecycle - cutting, edge finishing, tempering, lamination, screen printing, and inspection - for ...

Cat-i Glass

Process Engineer

South Elgin, IL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

As our Process Engineer, you'll own process development and optimization across the full production lifecycle -- cutting, edge finishing, tempering, lamination, screen printing, and inspection -- for ...

Ionbond

Process Engineer

West Chicago, IL · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Ionbond is looking for a dynamic Process Engineer to collaborate closely with our Plant Manager and local team, driving the development of the Ionbond™ family of coatings and services. If you have ...

Combined Metals

Process Engineer

Elgin, IL · On-site

Utilize statistical methods to monitor processes and guide process improvements. Education: * Bachelor's degree in Metallurgy, Metallurgical Engineering, Material Engineering/Science, or a closely ...

Combined Metals of Chicago

Process Engineer

Elgin, IL

$70K - $80K/hr

Utilize statistical methods to monitor processes and guide process improvements. Education: * Bachelor's degree in Metallurgy, Metallurgical Engineering, Material Engineering/Science, or a closely ...

Amsted Automotive Group

Senior Process Engineer

Geneva, IL

$123K - $157K/hr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and support global grinding processes for parts production (including manufacturing location decisions ...

Amsted Automotive

Senior Process Engineer

Geneva, IL · On-site

$123.64 - $157.47/hr

Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and support global grinding processes for parts production (including manufacturing location decisions ...

Amsted Automotive Group

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and support global grinding processes for parts production (including manufacturing location decisions ...

Entegris

Senior Process Engineer

Aurora, IL · On-site

$95K - $120K/yr

  • Medical

  • Dental

  • Vision

  • PTO

Senior Process Engineer The Role: Our site inAurorais seeking aProcess Development Engineerto join our team! Entegris is a world-leading supplier for the semiconductor industry. We have accomplished ...

Owens Corning

Process Engineer R & D

West Chicago, IL · On-site

$78K - $100K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

PURPOSE OF THE JOB The R&D Process Engineer (MPI) is a hands-on technical role responsible for developing, scaling, and industrializing new materials, formulations, and manufacturing processes for ...

Owens Corning

Process Engineer R & D

West Chicago, IL · On-site

$78K - $100K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

PURPOSE OF THE JOB The R&D Process Engineer (MPI) is a hands-on technical role responsible for developing, scaling, and industrializing new materials, formulations, and manufacturing processes for ...

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Showing results 1-20

All JobsProcess Engineer JobsProcess Engineer Jobs in DeKalb, IL

Process Engineer information

See DeKalb, IL salary details

$48.6K

$90.3K

$139.9K

How much do process engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for process engineer in DeKalb, IL is $90,315.00, according to ZipRecruiter salary data. Most workers in this role earn between $73,100.00 and $101,100.00 per year, depending on experience, location, and employer.

What is a process engineer?

Process Engineers are professionals who design, implement, and optimize industrial processes to improve efficiency, quality, and safety in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and develop solutions to enhance productivity and reduce costs. Process Engineers often work in industries such as chemicals, pharmaceuticals, food and beverage, and energy, ensuring processes are compliant with environmental and safety regulations. Their work is vital for maintaining smooth operations and achieving organizational goals.

What are the key skills and qualifications needed to thrive as a process engineer, and why are they important?

To thrive as a Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often supported by a relevant bachelor's degree and understanding of process optimization principles. Familiarity with process simulation software (such as Aspen Plus or AutoCAD), Six Sigma methodologies, and quality management systems is typically required. Strong analytical thinking, problem-solving abilities, and effective communication skills set candidates apart in this role. These skills and qualifications are essential to improve efficiency, ensure safety, and drive continuous improvement in industrial and manufacturing processes.

What are some common challenges process engineers face when implementing process improvements, and how can they overcome them?

Process Engineers often encounter challenges such as resistance to change from team members, integrating new technologies with existing systems, and ensuring process changes meet regulatory standards. Overcoming these obstacles typically involves clear communication, involving stakeholders early in the process, thorough documentation, and piloting changes before full-scale implementation. Building strong cross-functional relationships and continuously gathering feedback also help ensure that improvements are effective and sustainable.

What is the difference between Process Engineer vs Manufacturing Engineer?

AspectProcess EngineerManufacturing Engineer
CredentialsBachelor's in Engineering, certifications like Six SigmaBachelor's in Engineering, certifications like Lean Manufacturing
Work EnvironmentDesigning and optimizing processes, R&D settingsOverseeing production lines, factory floors
Industry UsageManufacturing, chemical, aerospaceAutomotive, electronics, consumer goods

Process Engineers focus on designing and improving manufacturing processes, often working in R&D or engineering departments. Manufacturing Engineers concentrate on implementing and managing production on the factory floor. Both roles require similar technical skills and certifications but differ mainly in their scope and work environment.

What is the work of a process engineer?

A process engineer designs, develops, and optimizes manufacturing processes to improve efficiency, quality, and safety. They analyze production workflows, troubleshoot issues, and implement improvements using tools like process flow diagrams and statistical analysis. Strong problem-solving skills and knowledge of industry standards are essential for this role.

What jobs do process engineers do?

Process engineers design, develop, and optimize manufacturing processes to improve efficiency, safety, and quality. They analyze production data, troubleshoot issues, and implement process improvements using tools like process flow diagrams and statistical analysis. Their work often involves collaboration with production teams and requires knowledge of engineering principles and industry standards.
More about Process Engineer jobs

What are popular job titles related to Process Engineer jobs in DeKalb, IL?

For Process Engineer jobs in DeKalb, IL, the most frequently searched job titles are:

What cities near DeKalb, IL are hiring for Process Engineer jobs?

Cities near DeKalb, IL with the most Process Engineer job openings:

Process Engineer jobs near you
Infographic showing various Process Engineer job openings in DeKalb, IL as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $90,315 per year, or $43.4 per hour.

Process Engineer

suncast

Batavia, IL

$75K - $95K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 20 days ago

Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

Summary:

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing environment. This role requires a balance of office-based responsibilities and active involvement on the manufacturing floor.

Responsibilities:

  • Provide input on new product designs, using Suncast knowledge and optimal processing methods to support successful production.
  • Document and report all findings related to new product launches and enhancements to existing products.
  • Schedule and lead meetings with all necessary departments to spread knowledge and increase productivity.
  • Follow new product launches from the design phase through production.
  • Approach problems with scientific methods, using data to support conclusions that resolve issues.
  • Identify and implement continuous improvement projects in all aspects of the manufacturing floor.
  • Follow through with data and results.
  • Monitor and evaluate low performing products and determine root cause.
  • Work with appropriate departments to implement corrective action and increase performance.
  • Be hands-on with the machinery and equipment to become highly knowledgeable about each unit.
  • Spend time with Process Technicians and Helpers, training and developing skills that will lead to better success for all within the team.
  • Create training documents, procedures, and standards.
  • Work closely with the design engineering, quality control, and manufacturing departments.
  • Research new technologies and design and implement where able.
  • Support and comply with all Suncast safety policies, quality standards, and housekeeping practices.
  • Perform additional duties as required.

Qualifications:

  • Bachelor’s degree in plastics technology or chemical engineering with course work in injection molding is strongly preferred.
  • Associate’s degree or certification program with 2+ years of relevant experience in lieu of a Bachelor’s degree.
  • Injection molding knowledge and experience is required.
  • Previous experience in a Process Technician role is strongly preferred.
  • Previous experience in a Process Engineer role is a plus.
  • Familiarity with Paulson Training is a plus.
  • Ability to read and interpret CAD 2-D and 3-D drawings.
  • Ability to work in a diverse and dynamic environment.
  • Must be data driven, scientifically minded, self-motivated, and able to evaluate issues from multiple perspectives with an open mind.
  • Knowledge with and ability to use Microsoft Office.
  • The ability to lift up to 30 pounds.

The Anticipated Pay Range for This Position:  $75K-95K annually

Suncast offers a comprehensive benefits package including:

  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.

Apply