Process Development Manager Jobs in Athol, MA (NOW HIRING)

We're Hiring: Process Engineer II - IMC

Location: South Deerfield, MA
Company: Pelican 

Who We Are:

At Pelican, we engineer products that stand up to the world’s toughest conditions—because the people who rely on us do too. For nearly 50 years, we’ve been a trusted partner for military personnel, first responders, outdoor adventurers, and innovators who push the limits. 

With a global presence that includes 11 offices, 4 manufacturing facilities, and 4 custom case centers, we create high-performance protective solutions that ensure our customers can focus on what matters most. Whether it’s transporting critical medical supplies, securing mission-essential equipment, or keeping expedition gear safe, Pelican products are Built to Protect to Equip for the Mission. 

At Pelican, your work has a real-world impact. You’ll be part of a team driven by innovation, craftsmanship, and the shared belief that when the mission is critical, failure isn’t an option. If you’re ready to build something that makes a difference, be part of a team that protects what matters most. 

What You'll Do: 

Drive innovation. Optimize processes. Build world-class manufacturing performance.

Pelican is seeking a highly technical and hands-on Injection Molding Process Engineer to lead process development, tooling qualification, and continuous improvement initiatives within our manufacturing operation. In this role, you’ll play a critical part in optimizing molding performance, improving quality, reducing scrap, and supporting new product introductions in a fast-paced, high-volume environment.

This is an exciting opportunity for someone who thrives on problem-solving, process optimization, automation, and driving measurable manufacturing improvements through Six Sigma and Lean principles.

• Develop, optimize, and maintain injection molding processes to ensure quality, consistency, and efficiency
• Troubleshoot process issues, reduce downtime, and drive scrap reduction initiatives
• Lead mold validation, qualification, and process development for new tooling and materials
• Conduct root cause analysis and implement corrective and preventive actions
• Partner with Design Engineering, Quality, Production, and Operations to improve manufacturability and process performance
• Support new product introductions, equipment implementation, and manufacturing process improvements
• Lead tooling projects from concept through production launch, working closely with vendors and suppliers
• Participate in tooling design reviews and recommend improvements related to molds, automation, and processing technologies
• Monitor process performance data and use Lean and Six Sigma methodologies to drive continuous improvement
• Design and implement quality control systems, inspection methods, and process controls compliant with ISO standards
• Provide technical training and support to production teams, technicians, and quality personnel
• Travel to vendors and tool shops for mold run-offs, troubleshooting, and project support as needed
• Stay current on advancements in injection molding technologies, automation, materials, and manufacturing best practices
• Perform audits and ensure compliance with quality, safety, and operational standards
• Perform additional duties as assigned 

What We’re Looking For:

• In-depth knowledge of scientific plastic injection molding techniques and procedures, including mold design, mold set-ups, and support equipment.
• Proficiency in process optimization techniques and statistical analysis.
• Excellent problem-solving skills and attention to detail.
• Ability to work collaboratively in a team environment.
• Strong communication and interpersonal skills.
• Education: Bachelor’s degree in mechanical or industrial engineering
• Experience with CAD software and mold flow analysis is a plus.
• Formal education in plastics engineering or an equivalent field
• Intermediate knowledge of risk management, process control, and continual improvement practices.
• Intermediate knowledge of quality tools and quality systems management.
• Competency with SPC/SQC, Process Capability Studies and Scientific Molding Techniques required

What’s In It For You: 

Join a company that truly values its employees! We offer a relaxed and casual work environment, a strong commitment to giving back to communities, and a focus on employee satisfaction. With regular opportunities to share feedback with leadership and structured performance evaluations, we ensure that your voice is heard and your growth is supported.

• Competitive paid time off plans / Holiday pay /extra vacation purchase opportunities

• 401k plan – with immediate match  

• Great Benefits – several options including Pet insurance for our animal lovers. 
• Health Savings Account Contribution

• Wellness Discount Program 

• Global Mental Wellness Program 
• Quarterly Employee Celebration Days
• Peer to Peer Recognition Program
• Service Recognition Program

• Amazing employee discount program on Pelican Products, Pelican branded apparel and gear 

• Employee referral program – get paid to work with your trusted network.  
• Beautiful New England location