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Process Development Engineer Jobs in Chicago, IL

Supports development of required cleaning processes for equipment trains. Prepares documentation ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. Support deviation ...

Up to $58/hr on W2 Interview Process: 2 Rounds (Initial Phone Screen followed by an In-Person Interview) Job Summary We are seeking an experienced Senior SDET Automation Engineer with 10+ years of ...

Posted today

... production process. Major Areas of Responsibility * Conceives, designs, develops, engineers ... Experience in the design and development of conveyor-related products: * Conveyor equipment ...

... process. Responsibilities Major Areas of Responsibility * Conceives, designs, develops, engineers ... Experience in the design and development of conveyor-related products: * Conveyor equipment ...

Manufacturing Process Engineer

Manteno, IL ยท On-site

$73K - $97K/yr

... development. Gotion is powered by a leading power battery technology company that provides ... The Process Engineer will play a key role in supporting production ramp-up activities, driving ...

Lead product development projects through ITW's New Product Development process, managing ... Partner with Manufacturing Engineering to commercialize new products and continuously improve ...

Senior Engineer, Process Validation

Chicago, IL ยท On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

Manufacturing Process Engineer

Manteno, IL ยท On-site

$73K - $97K/yr

The Process Engineer will play a key role in supporting production ramp-up activities, driving ... Strong understanding of manufacturing process development and optimization. * Experience with ...

Senior Engineer, Process Validation

Chicago, IL ยท On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

The R&D team consists of scientists,engineers, technologists and business professionals from ... Advanced Process Control * Healthcare and Pharmaceutical Applications * Electronics & Specialty Gas ...

Showing results 41-60

Process Development Engineer information

See Chicago, IL salary details

$46.9K

$104.8K

$157.2K

How much do process development engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for process development engineer in Chicago, IL is $104,757.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,000.00 and $122,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Chicago, IL? For Process Development Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Chicago, IL look for? The top searched job categories for Process Development Engineer jobs in Chicago, IL are:
Infographic showing various Process Development Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 2% Internship, 92% Full Time, 2% Part Time, and 4% Contract. Highlights an 94% In-person, 4% Hybrid, and 2% Remote job distribution, with an average salary of $104,757 per year, or $50.4 per hour.

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Medical, Retirement, PTO

Re-posted 18 days ago


Job description

Job Summary: Responsible for leading product technology transfer and process scale-up for new and existing thin film and dispensed LCO (Lotion, Cream, Ointment) pharmaceutical products at Aquestive Therapeutics Manufacturing facilities in Portage, IN. Responsibilities: Lead New and Continuous Process Improvement Projects, including identification of opportunities, researching literature and vendors for new technologies, preparing/presenting proposals, developing/executing projects, while following appropriate Management of Change (MOCs) methodologies. Support day-to-day manufacturing operations as Technical Subject Matter Expert (SME) by investigating and resolving process related issues involving the manufacturing process or equipment/ systems Perform process monitoring of identified attributes and process parameters. Identifying trends and appropriate actions to continuously improve the process and product. Provides training support as required. Supports development of required cleaning processes for equipment trains. Prepares documentation for new processes and process improvements including Management of Change (MOCs), Risk Assessments, Batch Records, Engineering Studies (ES) and Standard Operating Procedures (SOPs) Prepare Work Orders (WOs), Management of Change (MOCs), Design Specifications (DS), User Requirements Specifications (URS), System Specifications Documents (SSD), Failure Mode and Effect Analysis documents (FMEA) for new system/ processes. Develops a plan and leads product technology transfer and scale-up. Determines process parameters at Pilot and Commercial Scale. Evaluates process parameter variability on Critical Quality Attributes. Establishes the product manufacturing control strategy and implements into Batch Records. Finalizes the QTPP (Quality Target Product Profile). Represents Engineering Subject Matter Expert (SME) in Product Development Teams. Support deviation investigations to identify root causes and define corrective and preventive actions (CAPAs). Work with and manage outside contractors to provide support to projects. Able to perform all duties efficiently and independently with minimal supervision. Able to work within and lead in a team environment, consisting of multi-functional groups, to achieve a common goal, while promoting teamwork, timeliness, accuracy and compliance in all activities. Able to interact with management and peers within the department, within the plant, within the organization and outside regulatory agencies. The individual must also interact with vendors, sub-contractors and consultants on a routine basis. Qualifications: Minimum 4-year degree in Chemical (preferred) or Mechanical Engineering, or equivalent pharmaceutical experience. 5-7 years of related experience; Pharmaceutical process development/ manufacturing experience preferred. Expertise in troubleshooting manufacturing processes, ideally with mixing and blending systems, thin film coating, packaging and web handling, and liquid dispensing. PC literate with standard office applications (Outlook, Word, Excel, PowerPoint, MS Teams) competency. Knowledge and experience in cGMPs, CAPA, root-cause analysis, risk assessment and investigation tools and techniques. Knowledge and experience in project management, including leading and development of capital funding requests and project management software (MS Project, WRIKE or similar). Strong communication skills, both written and verbal, and ability to adapt to changing priorities working both independently and collaboratively with teams, when required. This individual may become familiar with proprietary and confidential information in the performance of routine duties. Disclosure of such proprietary and confidential information may have a serious detrimental effect on Aquestiveโ€™s business and may result in disciplinary or legal consequences. WORKING ENVIRONMENT/PHYSICAL REQUIREMENTS This position requires concentrated effort in recording, evaluating and transcribing data, as well as computer work, which can cause mental and/or eye fatigue. The work is performed in a clean environment. This position will provide 24-hour support for manufacturing and may be required to work extended hours to support operations or projects. The above statements are intended to describe the general nature and level of the work being performed by colleagues assigned to this position. This is not intended to be an exhaustive list of all responsibilities, duties, and skills required. Aquestive reserves the right to make changes to the job description whenever necessary. Available benefits include bonus eligibility, health care and other insurance benefits (for employee and family), retirement benefits, paid holidays, vacation, and sick days. As part of Aquestiveโ€™s employment process, final candidate will be required to complete a drug test and background check prior to employment commencing. Please Note: Aquestive is a drug-free workplace and has a drug free workplace policy in place. Aquestive provides equal employment opportunities to all colleagues and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.