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Process Development Engineer Jobs in Chicago, IL

Daifuku

Product Development Engineer II

Hobart, IN · On-site

... process. Responsibilities Major Areas of Responsibility * Conceives, designs, develops, engineers ... Experience in the design and development of conveyor-related products: * Conveyor equipment ...

Gotion, Inc.

Manufacturing Process Engineer

Manteno, IL · On-site

$73K - $97K/yr

... development. Gotion is powered by a leading power battery technology company that provides ... The Process Engineer will play a key role in supporting production ramp-up activities, driving ...

ITW

Sr. Product Development Engineer

Glenview, IL · On-site

Lead product development projects through ITW's New Product Development process, managing ... Partner with Manufacturing Engineering to commercialize new products and continuously improve ...

Danaher

Senior Engineer, Process Validation

Chicago, IL · On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

Gotion, Inc.

Manufacturing Process Engineer

Manteno, IL

$73K - $97K/yr

The Process Engineer will play a key role in supporting production ramp-up activities, driving ... Strong understanding of manufacturing process development and optimization. * Experience with ...

Danaher

Senior Engineer, Process Validation

Chicago, IL · On-site +1

$100K - $130K/yr

At Aldevron, we deliver world-class CDMO services that accelerate the development of groundbreaking ... The Senior Engineer, Process Validation is responsible for leading & supporting internal and ...

Linde

R&D Engineer - Campus 2026-2027

Burr Ridge, IL

The R&D team consists of scientists,engineers, technologists and business professionals from ... Advanced Process Control * Healthcare and Pharmaceutical Applications * Electronics & Specialty Gas ...

Bosch Group

Process Engineer I

Lincolnshire, IL · On-site

Hydraforce is looking for a Process Engineer associate who will focus on optimization ... Strong background in process development preferred (new product introduction, establishing ...

Hollister Incorporated

Lead R&D Engineer

Libertyville, IL · On-site

$99K - $131K/yr

The Lead R&D Engineer will lead or participate in new product development project teams to drive ... Demonstrate advanced proficiency in product development processes such as Stage Gate, design ...

Hollister Incorporated

Lead R&D Engineer

Libertyville, IL · Hybrid

$99K - $131K/yr

The Lead R&D Engineer will lead or participate in new product development project teams to drive ... Demonstrate advanced proficiency in product development processes such as Stage Gate, design ...

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Showing results 41-60

All JobsProcess Development Engineer JobsProcess Development Engineer Jobs in Chicago, IL

Process Development Engineer information

See Chicago, IL salary details

$46.9K

$104.8K

$157.2K

How much do process development engineer jobs pay per year?

As of Aug 7, 2026, the average yearly pay for process development engineer in Chicago, IL is $104,757.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,000.00 and $122,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

More about Process Development Engineer jobs
What are popular job titles related to Process Development Engineer jobs in Chicago, IL? For Process Development Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Chicago, IL look for? The top searched job categories for Process Development Engineer jobs in Chicago, IL are:
Process Development Engineer jobs near you
Infographic showing various Process Development Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 2% Internship, 92% Full Time, 2% Part Time, and 4% Contract. Highlights an 94% In-person, 4% Hybrid, and 2% Remote job distribution, with an average salary of $104,757 per year, or $50.4 per hour.

Product Development Engineer II

Daifuku Intralogistics America

Hobart, IN • On-site

Other

Medical, Dental, Vision, Retirement, PTO

Re-posted 29 days ago

Job description

Overview
Daifuku Airport America Corporation is a subsidiary of Daifuku North America a group company of Daifuku in Japan - the largest material handling company in the world. Our advanced systems move everything from car bodies at auto plants to luggage at airports to packaged goods at warehouses. We are known as experts in engineering, manufacturing, and servicing innovative automated materials handling systems including conveyors, automatic guided vehicles, automated storage & retrieval systems, and integrated controls.
The company is currently seeking an experienced Product Development Engineer.
We are currently seeking an innovative Product Development Engineer to work with our talented team of engineers and designers. In this role, you will help design new products, assisting with proof-of-concept and prototype testing. You will also review existing designs, supporting the enhancement or revision of our current products. Applicants must have a bachelor's or master's degree in mechanical engineering as well as experience with 3D design software, such as Inventor and other tools in the AutoDesk suite. You will use these skills to create technical drawings that aid in the design and production process.
Responsibilities
Major Areas of Responsibility
  • Conceives, designs, develops, engineers, prototypes, tests, and revises mid-sized and large-scale, moderately complex, new fabricated products for conveyor systems and applications
  • Performs engineering calculations to ensure a robust design, including horsepower, stress, torque, deflection, torsion, overhung load, sortation rate, cycle rate, air consumption, and amperage draw
  • Works with other teams to troubleshoot and resolve development and design issues
  • Ensures that new products are safe, reliable, and easy to maintain
  • Selects appropriate and cost-effective purchased products
  • Analyzes data to identify trends in usage, cost, performance, and reliability
  • Develops and executes test plans for concepts and prototypes to establish operational parameters
  • Uses modeling and simulation tools to prove or disprove designs
  • Partners with the Design team, Manufacturing, Quality Control, Purchasing and Administration
  • Mentors less-senior team members
  • Travels up to 20%

Skills & Abilities
  • Experience in the design and development of conveyor-related products:
    • Conveyor equipment individually and on a system level
    • Competitor's products
    • Power transmission and automation components
    • Plastics, metals, alloys, and chemistry
    • Manufacturing considerations
    • Design cost, budgets, and expenditures
  • Proficient with AutoCAD, Solidworks, Solidworks Enterprise PDM, Microsoft Office and simulation modules
  • Ability to use Excel to sort large data tables and create calculation tables
  • Ability to use PowerPoint to create visual explanations and presentations
  • Ability to handle multiple projects and adapt to changing priorities in a fast-paced results-oriented environment
  • Organizational skills to meet project plans and deadlines
  • Excellent written and verbal communication and interpersonal skills
  • Strategic and creative thinking and problem-solving skills
  • Team-oriented and collaborative
  • Ability to learn new skills and technologies

Qualifications
Education & Experience
  • Bachelor's degree in mechanical engineering or a related field
  • Master's degree a plus
  • Minimum 7 years of experience in the material handling industry
  • Experience in conveyor systems with carton handling or pallet handling
  • Experience with Motor Drive Roller (MDR), Sortation Technologies, installation, project management, electrical, or Solidworks Enterprise PDM administration

Demonstrated Physical Abilities
Remain stationary for 50% of the time; move/traverse throughout the office to access file cabinets and office equipment; operate a computer and other productivity machinery; inspect documents; communicate with others through talking/hearing; read/identify/assess forms and correspondence.
Daifuku Airport America Corporation is an Affirmative Action/Equal Opportunity Employer/Veterans/Disabled, and federal sub/contractor. All qualified applicants will receive consideration for employment without regard to their race, color, religion, ancestry, national origin, sex, sexual orientation, gender identity, age, disability, protected veteran status, marital status or medical condition. If you'd like to view a copy of the company's affirmative action plan or policy statement, please call 248-553-1000.
Daifuku Airport America Corporation offers an excellent compensation package including great benefits such as excellent medical, vision, and dental insurance, paid vacation time, paid sick time, and paid holidays, 401K, Flexible Spending Programs, and more.
At this time our company only receives applications online. If you need assistance applying online to this position, please call 248-553-1000 and leave a message and your call will be returned.

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