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Process Development Engineer Jobs in Chicago, IL

Maintains industry contact (raw material and equipment suppliers) and awareness of rubber formulation technologies, key internal processes, and customer processes. * The Product Development Engineer ...

Maintains industry contact (raw material and equipment suppliers) and awareness of rubber formulation technologies, key internal processes, and customer processes. * The Product Development Engineer ...

Process Development * Combustion and Metals Technology/Fabrication * Reaction Engineering ... Operations Research * Process Equipment * Process Chemistry * Heat Transfer * Food/Beverage and ...

... process. Responsibilities Major Areas of Responsibility * Conceives, designs, develops, engineers ... Experience in the design and development of conveyor-related products: * Conveyor equipment ...

R&D Senior Engineer

Barrington, IL · On-site

$95K - $160K/yr

Title: R&D Senior Engineer Location: Lake Zurich Employment Type: Full-Time About Us Founded in ... Manufacturing & Process Development * Develop pilot and manufacturing processes, equipment, and ...

The Process Engineer is responsible for developing, optimizing, and troubleshooting manufacturing ... Support screen printing process development, including registration, ink cure, and adhesion ...

Process Engineer

South Elgin, IL · On-site

$65K - $85K/yr

The Process Engineer is responsible for developing, optimizing, and troubleshooting manufacturing ... Support screen printing process development, including registration, ink cure, and adhesion ...

Process Engineer This Process Engineer role supports a highly technical manufacturing operation focused on precision materials processing and production-scale process development. You will maintain ...

Process Engineer This Process Engineer role supports a highly technical manufacturing operation focused on precision materials processing and production-scale process development. You will maintain ...

Do you have an interest in R&D and a love for working with thin films, but also thrive in a hands-on production environment? Ionbond is looking for a dynamic Process Engineer to collaborate closely ...

Supports development of required cleaning processes for equipment trains. * Prepares documentation ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. * Support ...

Supports development of required cleaning processes for equipment trains. * Prepares documentation ... Represents Engineering Subject Matter Expert (SME) in Product Development Teams. * Support ...

Showing results 21-40

Process Development Engineer information

See Chicago, IL salary details

$46.9K

$104.8K

$157.2K

How much do process development engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for process development engineer in Chicago, IL is $104,757.00, according to ZipRecruiter salary data. Most workers in this role earn between $83,000.00 and $122,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process development engineer?

To thrive as a Process Development Engineer, you need a solid foundation in engineering principles, process optimization, and problem-solving, typically supported by a degree in chemical, mechanical, or industrial engineering. Familiarity with process simulation software (such as Aspen Plus or MATLAB), Six Sigma methodologies, and relevant industry certifications is often required. Strong analytical thinking, effective communication, and teamwork skills help you excel in cross-functional projects and drive continuous improvement. These skills and qualities are crucial for designing efficient processes, ensuring product quality, and supporting organizational competitiveness.

What is a process development engineer?

A process development engineer designs and plans production systems to be cost-effective, safe, and meet quality requirements for their industry. These professionals often work as part of a quality assurance team or a production management department for industrial companies, such as manufacturing or mining businesses. As a process development engineer, your job duties include reviewing the company's current production processes and designing modifications to the current system or creating new systems to increase productivity. Once you have installed or implemented the system, you make sure to test and troubleshoot it to ensure they run properly.

What are some common challenges faced by process development engineers when scaling up from laboratory to production environments?

One of the main challenges Process Development Engineers encounter is ensuring that processes which work efficiently at a laboratory scale can be reliably and safely replicated in full-scale manufacturing. Differences in equipment size, process dynamics, and raw material variability can lead to unforeseen issues such as inconsistent product quality or unexpected safety hazards. Effective communication and collaboration with both R&D and production teams are essential to troubleshoot problems and optimize process parameters. Engineers often need to adapt quickly, apply problem-solving skills, and implement robust validation protocols to ensure successful scale-up.

What is the difference between Process Development Engineer vs Manufacturing Engineer?

AspectProcess Development EngineerManufacturing Engineer
Primary FocusDesigning and optimizing manufacturing processes for new productsOverseeing and improving existing manufacturing processes
Work EnvironmentR&D labs, pilot plants, early-stage productionProduction floors, plant operations
Required CredentialsBachelor's or higher in engineering, experience in process designBachelor's or higher in engineering, experience in manufacturing
Industry UsagePharmaceuticals, electronics, chemicals, biotechAutomotive, consumer goods, electronics, industrial manufacturing

While both roles involve process optimization, Process Development Engineers focus on creating and refining new manufacturing processes, often in early development stages. Manufacturing Engineers typically work on maintaining and improving existing production processes to ensure efficiency and quality in ongoing operations.

What are popular job titles related to Process Development Engineer jobs in Chicago, IL? For Process Development Engineer jobs in Chicago, IL, the most frequently searched job titles are:
What job categories do people searching Process Development Engineer jobs in Chicago, IL look for? The top searched job categories for Process Development Engineer jobs in Chicago, IL are:
Infographic showing various Process Development Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 2% Internship, 92% Full Time, 2% Part Time, and 4% Contract. Highlights an 94% In-person, 4% Hybrid, and 2% Remote job distribution, with an average salary of $104,757 per year, or $50.4 per hour.

Development Engineer I

Tekni-Plex

Schaumburg, IL

Full-time

Posted 17 days ago


TekniPlex rating

7.8

Company rating: 7.8 out of 10

Based on 30 frontline employees who took The Breakroom Quiz

35th of 119 rated packaging manufacturers


Job description

Imagine: A Career with Purpose and Possibility

Picture this: You are part of a global team of problem-solvers whose innovations in materials science can make life better. Every day, you help turn ideas into impact using science, technology, and creativity to tackle real-world challenges. You’re part of a company whose work helps improve patient outcomes in healthcare and protects essential consumer goods that people around the world rely on every day.

At TekniPlex, you’ll join more than 8,000 colleagues across 12 countries, all united by one purpose: creating safer, smarter solutions that touch daily life. Through our two divisions, TekniPlex Healthcare and TekniPlex Consumer Products, you’ll help shape industries that matter: healthcare, pharmaceutical, food & beverage, beauty, and personal care.

Here, your ideas count and your work matters. You’ll be encouraged to think boldly, collaborate across cultures, and keep growing every step of the way. You will help protect the integrity of essential products, support patient safety and comfort, and contribute to innovations that make everyday life better, all while building a career that makes an impact.

Because at TekniPlex, you don’t just deliver products – you help shape what’s next.

 What is the role?

Product Development Engineer-Rubber

  • In this position you will be responsible for supporting business growth through the development and commercialization of new rubber products in accordance with meeting or exceeding the company's overall financial targets, goals and strategies. 
  • Responsible for leading all aspects of new product development: design, costing, development, trial run supervision, scale-up, documentation, communication, and technology transfer to the plant floor for effective commercialization.
  • Ensures products are commercialized in accordance with Quality, Product Safety and Regulatory standards. 
  • Prepares written technical reports and recommendations summarizing findings for external customers and internal client groups.
  • Maintains industry contact (raw material and equipment suppliers) and awareness of rubber formulation technologies, key internal processes, and customer processes. 
  • The Product Development Engineer reports to the Global Rubber Leader.

What skills and knowledge do you bring to the role?

  • ·BS degree in technical scientific field or Engineering with minimum 2 years of progressive experience, or Associate degree in technical field with minimum 2 years of progressive experience, or Non-degreed with minimum 4  years of progressive experience
  • ·Minimum 2-4  years of progressive experience in rubber technology
  • ·Strong material knowledge, in particular, polymer, rubber and elastomer technologies
  • ·Experience with analytical tests and interpretation of results for raw and cured rubber compounds
  • ·Capable of performing routine physical tests and interpreting results for raw and cured rubber compounds
  • ·Hands-on with pilot-scale rubber processing equipment (e.g., mixers, calenders, and related machinery
  • ·Highly self-directed, with proven ability to prioritize and manage multiple tasks autonomously under time constraints.
  • Possesses excellent written and verbal communication skills
  • ·Capable of communicating with customers and operations personnel under stressful or adverse conditions
  • ·Proven ability to work with minimal direction, analytical thinking, and problem solving ability
  • ·Proficient computer literacy with established basic knowledge in general applications; word processing, spreadsheets, PowerPoint and ERP systems

Preferred skills you bring to the role?

  • ·History of creative or innovative material development
  • ·Proven track record in new product development, as well as product and/or process optimization
  • ·Skilled at managing multiple tasks within time constraints with demonstrated project management ability
  • ·MS degree in Engineering or a technical/scientific field is preferred; relevant industry experience is a plus

Compensation Range:

The salary range for this position is $80,000-$90,000 plus bonus potential


What TekniPlex employees say

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Benefits

Hours and flexibility

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About Tekni-Plex

Sourced by ZipRecruiter

Industry

Plastics packaging film and sheet (including laminated) manufacturing

Company size

1,001 - 5,000 Employees

Headquarters location

Wayne, PA, US

Year founded

1967

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