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Process Design Jobs in North Carolina (NOW HIRING)

Plugpower

Senior Process Engineer

Albemarle, NC · On-site

$96K - $125K/yr

In this function the individual is responsible for the specification, design, integration and continual support of all process equipment, process control and safeguarding of PEM electrolysis-based ...

Plug Power, Inc.

Senior Process Engineer

Albemarle, NC · On-site

$96K - $125K/yr

In this function the individual is responsible for the specification, design, integration and continual support of all process equipment, process control and safeguarding of PEM electrolysis-based ...

HSM

Process Engineer

Hickory, NC · On-site

Lead process development from design through production launch * Create process flow diagrams, line layouts, and standard work instructions * Define tooling, fixtures, and welding equipment * Support ...

Dart Container

Sr Process Engineer

Randleman, NC · On-site

$95K - $123K/yr

Design Better Processes & Smarter Systems * Run feasibility studies for fabrication, machining, assembly, and processing. * Create and refine SOPs that ensure safe, efficient, high-quality equipment ...

New

Dart Container

Sr Process Engineer

Randleman, NC

$95K - $123K/yr

Design Better Processes & Smarter Systems * Run feasibility studies for fabrication, machining, assembly, and processing. * Create and refine SOPs that ensure safe, efficient, high-quality equipment ...

Dart Container

Sr Process Engineer

Randleman, NC · On-site

$95K - $123K/yr

Design Better Processes & Smarter Systems * Run feasibility studies for fabrication, machining, assembly, and processing. * Create and refine SOPs that ensure safe, efficient, high-quality equipment ...

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Showing results 41-60

All JobsProcess Design JobsProcess Design Jobs in North Carolina

Process Design information

See North Carolina salary details

$55K

$88.2K

$115.4K

How much do process design jobs pay per year?

As of Sep 6, 2026, the average yearly pay for process design in North Carolina is $88,209.00, according to ZipRecruiter salary data. Most workers in this role earn between $76,800.00 and $100,000.00 per year, depending on experience, location, and employer.

What is process design?

Process design is the planning and structuring of the steps, workflows, and resources needed to transform inputs into finished products or services in the most efficient way possible. It involves analyzing existing processes, identifying areas for improvement, and creating detailed plans for new or optimized processes. Process designers work to ensure that operations are cost-effective, safe, and meet quality standards. This role is crucial in industries like manufacturing, engineering, and service delivery, where efficient processes can significantly impact productivity and profitability.

What are the key skills and qualifications needed to thrive as a process design engineer, and why are they important?

To thrive as a Process Design Engineer, you need a solid background in chemical or mechanical engineering, strong analytical skills, and experience in process optimization. Familiarity with process simulation software (such as Aspen HYSYS or AutoCAD) and industry certifications like Six Sigma are commonly required. Excellent problem-solving abilities, teamwork, and effective communication are standout soft skills in this role. These skills ensure efficient, safe, and cost-effective process designs that meet organizational and regulatory standards.

What are the most common challenges faced by professionals in process design roles, and how can they be addressed?

One of the most common challenges in Process Design roles is balancing efficiency improvements with operational feasibility and compliance requirements. Professionals often need to collaborate closely with cross-functional teams, such as operations, quality assurance, and engineering, to ensure that proposed process changes are practical and align with industry standards. Additionally, adapting to rapidly evolving technologies and integrating new tools can present hurdles. Staying proactive through continuous learning, clear communication, and iterative feedback greatly helps in overcoming these challenges and achieving successful process improvements.

What is the difference between Process Design vs Process Improvement?

AspectProcess DesignProcess Improvement
FocusCreating or developing new processes from scratch or redesigning existing onesOptimizing and enhancing existing processes for better efficiency
SkillsProcess mapping, workflow analysis, creativity, project managementData analysis, problem-solving, Lean/Six Sigma methodologies
Work EnvironmentProject-based, often in the planning or development phaseOperational, ongoing efforts within existing workflows
CertificationsProcess mapping, project management certificationsLean, Six Sigma, Kaizen certifications

While Process Design focuses on creating and structuring new processes, Process Improvement aims to refine and enhance current workflows. Both roles are essential for operational excellence but differ in scope and approach.

What are the most commonly searched types of Process Design jobs in North Carolina?

The most popular types of Process Design jobs in North Carolina are:

What are popular job titles related to Process Design jobs in North Carolina?

For Process Design jobs in North Carolina, the most frequently searched job titles are:

What job categories do people searching Process Design jobs in North Carolina look for?

The top searched job categories for Process Design jobs in North Carolina are:

Process Design jobs near you
Infographic showing various Process Design job openings in North Carolina as of August 2026, with employment types broken down into 1% As Needed, 83% Full Time, 13% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $88,209 per year, or $42.4 per hour.

Senior Process Engineer

Plugpower

Albemarle, NC • On-site

$96K - $125K/yr

Full-time

Re-posted 4 days ago

Job description

Senior Process Engineer

Status: Exempt (salaried) - According Plug NL policies Department: Engineering - Process

Focus - Process Control & Process Safety

Position Summary

The Senior Process Engineer is a key member of the Electrolyzer engineering team working together with other disciplines to develop a fit-for-purpose system, applying creative, costeffective solutions, but without ever compromising safety. In this function the individual is responsible for the specification, design, integration and continual support of all process equipment, process control and safeguarding of PEM electrolysis-based hydrogen generation systems. By combining strong analytical thinking, a structured way of working, and an ability to explain and document design choices, this role ensures system design is as per industry best practices and compliant with applicable codes & standards. The successful candidate is enthusiastic about process control and process safety, self-motivated, able to handle multiple assignments and willing to learn and adapt in a fast-paced product engineering organization.

Core Duties and Responsibilities
  • Ensures designs comply with applicable process and process safety codes & standards/legislation.
  • Develops and maintains knowledge and skills to address current and future project and market demands.
  • Develops process design basis, control and safeguarding philosophies, PFD, P&ID, Cause & Effect diagrams, control and safeguarding narratives.
  • Actively participates in reviews for design (P&ID, 3D model) and safety (HAZOP, LOPA).
  • Takes ownership of design and additional department requirements.
  • Identifies areas of concern with necessary corrective action early on to department head.
  • Informs the Engineering Manager regarding possible (technical) problems, risks and additional work. Escalates issues to the appropriate management level when appropriate.
  • Closely collaborates with process engineers in other Plug Offices globally.
  • Mentors team members on design work and acts as technical resource for guidance in their area of expertise.
  • Responsible for the technical design, including cost efficiency and conformity to customer specifications, as per agreed schedule.
  • Responsible for clear and correct engineering documentation.
  • Responsible for handling technical communication with external engineering parties and, where applicable, with clients.
  • Responsible for the technical review of supplier quotations.
Education and Experience
  • Bachelor's or Master's degree in relevant Engineering discipline and/or relevant work experience
  • 5-10 years of experience in process engineering
  • Specialized in process control or process safety
  • Demonstrated knowledge and experience with (International) Codes & Standards, including CE, IEC, API
  • Demonstrated knowledge of control and safeguarding logic
  • Familiar with applicable functional safety standards.

For exempt employees - be sure to include:

  • Exempt employees are expected to work as many hours as is necessary to complete their job responsibilities. This may require they work more than eight hours a day and more than five days or 40 hours per week.
  • Conditions regarding working hours and overtime compensation apply according to Plug NL standard contract

Plug Power, Inc. is committed to creating a diverse environment and is proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status.

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