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Process Controls Engineer Jobs in Kentucky (NOW HIRING)

Controls Engineer - III

Louisville, KY ยท On-site

$76K - $98K/yr

Controls Engineer III REPORTS TO: Engineering Manager JOB STATUS: Full Time FLSA STATUS: Exempt JOB ... process for designing and delivering successful control. * Designing and developing layouts for ...

Electrical Controls Engineer

Lexington, KY

$78K - $105K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Controls Engineer This role focuses on providing hands-on controls engineering support for ... Update and enhance robotics programs to support process improvements, cycle time reduction, and ...

Controls Engineer

Louisville, KY

$120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Job Title: Controls Engineer We are seeking a skilled Controls Engineer to join our team ... We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing ...

Electrical Controls Engineer

Lexington, KY

$78K - $105K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Controls Engineer This role focuses on providing hands-on controls engineering support for ... Update and enhance robotics programs to support process improvements, cycle time reduction, and ...

Controls Engineer - II

Louisville, KY ยท On-site

$76K - $98K/yr

The Controls Engineer II is responsible for the advanced support of all phases of a controls ... process for designing and delivering successful control. * Designing and developing layouts for ...

Controls Engineer - II

Louisville, KY ยท On-site

$76K - $98K/yr

The Controls Engineer II is responsible for the advanced support of all phases of a controls ... process for designing and delivering successful control. * Designing and developing layouts for ...

Controls Engineer - II

Louisville, KY ยท On-site

$76K - $98K/yr

The Controls Engineer II is responsible for the advanced support of all phases of a controls ... process for designing and delivering successful control. * Designing and developing layouts for ...

Controls Engineer II

Louisville, KY ยท On-site

$80K - $103K/yr

The Controls Engineer II is responsible for the advanced support of all phases of a controls ... process for designing and delivering successful control. * Designing and developing layouts for ...

2nd shift Controls Engineer

Georgetown, KY ยท On-site

$75K - $97K/yr

Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by ... Identify and plan for process impact(s) as a result of engineering and launch changes.

Controls Engineer II

Louisville, KY ยท On-site

$76K - $98K/yr

The Controls Engineer II is responsible for the advanced support of all phases of a controls ... process for designing and delivering successful control. * Designing and developing layouts for ...

2nd shift Controls Engineer

Georgetown, KY ยท On-site

$75K - $97K/yr

Controls Engineer Job Duties: * The Controls Engineer will Support the maintenance department by ... Identify and plan for process impact(s) as a result of engineering and launch changes.

Controls Engineer

Louisville, KY ยท On-site

$80K - $103K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Position Summary The Controls Engineer is responsible for designing, developing, commissioning, and ... Working knowledge of industrial instruments, tools, and process control equipment * Strategic ...

Senior Controls Engineer

Louisville, KY ยท On-site

$93K - $122K/yr

Position Senior Controls Engineer Location USA, Louisville, KY How You'll Create Possibilities ... Prioritize safety by working with EHS teams to ensure all processes and equipment protect the ...

Senior Controls Engineer

Louisville, KY ยท On-site

$93K - $123K/yr

Position Senior Controls Engineer Location USA, Louisville, KY How You'll Create Possibilities ... Prioritize safety by working with EHS teams to ensure all processes and equipment protect the ...

$103 - $165/hr

  • Medical

  • Dental

  • Vision

  • Life

In addition, the Senior Controls Engineer will provide engineering support to contract manufacturing teams to include process development, process optimization, and deviation investigations.

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Showing results 21-40

Process Controls Engineer information

See Kentucky salary details

$45.6K

$85.8K

$127.7K

How much do process controls engineer jobs pay per year?

As of Aug 17, 2026, the average yearly pay for process controls engineer in Kentucky is $85,774.00, according to ZipRecruiter salary data. Most workers in this role earn between $65,600.00 and $101,200.00 per year, depending on experience, location, and employer.

What is a process controls engineer?

A Process Controls Engineer is a professional who designs, implements, and maintains control systems used to operate and optimize industrial processes. They work with automation technologies, such as programmable logic controllers (PLCs), distributed control systems (DCS), and instrumentation, to ensure processes run efficiently, safely, and within regulatory standards. Their role often involves troubleshooting equipment, improving process reliability, and collaborating with other engineering teams to enhance production quality. Process Controls Engineers are commonly found in industries such as manufacturing, oil and gas, chemical processing, and pharmaceuticals.

What are some common challenges process controls engineers face when implementing new automation systems?

Process Controls Engineers often encounter challenges such as integrating new automation technologies with legacy equipment, ensuring minimal downtime during system upgrades, and maintaining compliance with industry safety standards. They must also collaborate closely with operations, IT, and maintenance teams to ensure seamless implementation. Effective troubleshooting, clear communication, and thorough documentation are essential for overcoming these obstacles and achieving successful project outcomes.

What are the key skills and qualifications needed to thrive as a process controls engineer, and why are they important?

Success as a Process Controls Engineer requires a solid background in engineering principles, process automation, and control systems, often supported by a relevant engineering degree. Familiarity with programmable logic controllers (PLCs), distributed control systems (DCS), SCADA software, and certifications like ISA Certified Automation Professional are typically necessary. Strong analytical thinking, problem-solving, and effective communication skills help engineers collaborate with cross-functional teams and troubleshoot system issues. These skills and qualifications are vital for ensuring efficient, safe, and reliable industrial operations.

What is the difference between Process Controls Engineer vs Automation Engineer?

AspectProcess Controls EngineerAutomation Engineer
CredentialsTypically requires a degree in engineering, often with certifications in control systems or PLC programmingRequires a degree in engineering or computer science, with certifications in automation or robotics
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesManufacturing, robotics, or software development environments
Industry UsageCommonly used in process industries like chemical, oil & gas, and pharmaceuticalsUsed across manufacturing, automotive, and electronics sectors

While both roles involve automation and control systems, Process Controls Engineers focus on maintaining and optimizing process control systems in industrial settings, whereas Automation Engineers often work on designing and implementing automation solutions, including robotics and software systems. The roles overlap in skills but differ in scope and application within manufacturing environments.

How much does a process controls engineer earn?

A process controls engineer's average salary typically ranges from $70,000 to $110,000 annually, depending on experience, location, and industry. Senior roles or those with specialized skills in automation and control systems can earn higher compensation, often exceeding $120,000 per year.

What does a process controls engineer do?

A process controls engineer designs, develops, and maintains control systems that manage manufacturing or industrial processes. They analyze data, troubleshoot equipment, and implement automation solutions using tools like PLCs and SCADA systems to ensure efficient and safe operations.

What are popular job titles related to Process Controls Engineer jobs in Kentucky?

For Process Controls Engineer jobs in Kentucky, the most frequently searched job titles are:

What job categories do people searching Process Controls Engineer jobs in Kentucky look for?

The top searched job categories for Process Controls Engineer jobs in Kentucky are:

What cities in Kentucky are hiring for Process Controls Engineer jobs?

Cities in Kentucky with the most Process Controls Engineer job openings:

Infographic showing various Process Controls Engineer job openings in Kentucky as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 17% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $85,774 per year, or $41.2 per hour.

Controls Engineer - III

Sortation Labs LLC

Louisville, KY โ€ข On-site

$76K - $98K/yr

Full-time

Re-posted 2 days ago


Job description

Description


JOB TITLE: ย Controls Engineer IIIย 

REPORTS TO: Engineering Manager

JOB STATUS: Full Timeย 

FLSA STATUS: Exemptย 


JOB SUMMARY:ย 


The Controls Engineer III is responsible for leading all phases of a controls project to include concept and research, estimating support, component selection, network design, panel design, layout, device troubleshooting, PLC and HMI programming; on-site installation and debug; and after-sales support while working independently. A successful Controls Engineer III has an expert level of knowledge and understanding of the full scope of controls engineering practices, theories, and PLC programming to implement the controls for a project from concept to completion. The Controls Engineer III serves as a subject matter expert and resource for their team and provides coaching and guidance while working at a job site or in-office collaboration. To keep their knowledge up-to-date, the Controls Engineer III will attend training in the latest controls technology and have the ability to share that knowledge with less experienced controls engineers as well as work collaboratively with the Engineering Manager to provide insight on the latest advancements in the field of controls engineering to implement new standards for the company.


ESSENTIAL FUNCTIONS:


  • Expert understanding of AC/DC control systems.
  • Use of computer software for design engineering and PLC programing.
  • Capable of trouble shooting a system and communicate status - verbally and written.ย 
  • Assist and support the process for designing and delivering successful control.ย 
  • Designing and developing layouts for electrical circuits or systems for power and control distribution.
  • Develop/create electrical diagrams with expert level of efficiency.
  • Ability to locate and correct mistakes in electrical diagrams developed by others on the team and use this information as a training opportunity for others to foster the continuous improvement of their skills. (Transfer of knowledge)
  • Be the controls lead and manage other engineers on project teams.
  • Capable of creating functional system test plans for use in field commissioning and provide written descriptions of system operations for technical documents.
  • Communicate with other team members effectively and keep Administrative Coordinator advised of schedule; checking and using voicemail and email diligently; and maintaining the team relationship.
  • Other responsibilities as needed.ย 

WORK ENVIRONMENT:ย 


  • Office setting and field locations.ย 
  • Collaborative, engaging and success driven culture
  • Travel up to 50% or more

PHYSICAL DEMANDS: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job.


  • Sitting for prolonged periods of time when in office
  • Standing and walking for prolonged periods of time when at a jobsite
  • Climbing may be required when working at a jobsite
  • Repetitive typing/data entryย 
  • Lifting up to 50 poundsย 


WORK SCHEDULE: ย This position works in office when not traveling to job sites. General office hours are M-F, 7a-4p or 8a-5p. Working hours will vary when working at a job site to meet the requirements of the project as needed.


It is the policy of Sortation Labs, LLC to provide equal employment opportunity (EEO) to all persons regardless of age, color, national origin, ย physical or mental disability, race, religion, creed, gender, sex, sexual orientation, gender identity and/or expression, genetic information, marital status, pregnancy or pregnancy-related condition, status with regard to public assistance, veteran status, citizenship status (if authorized to work in the U.S.), ย or any other characteristic protected by federal, state or local law. In addition, Sortation Labs, LLC will provide reasonable accommodation for qualified individuals with disabilities.

Requirements

REQUIRED KNOWLEDGE, SKILLS AND ABILITIES:


  • Advanced proficiency in several programming languages and control device networks for PLCs with good aptitude for learning the programming for new/additional systems.
  • Ability to read and understand written specifications, as well as contract drawings and be capable of developing a complete design that meets these requirements within the electrical design standards and quotation presented for a project. Has knowledge of commonly used concepts, practices, and procedures with controls, material handling, and manufacturing.
  • Ability to check diagrams to correct errors and use that information as a training opportunity / transfer of knowledge to foster a continuous improvement environment to further develop the skills of less experienced controls engineers
  • Demonstrates effective organizational skills and multi-tasking abilities, has an acute attention to detail, the ability to receive direction and be a high-energy team player with the ability to work independently, as well as in a group environment.ย 
  • Critical thinker and problem-solver
  • Self-starting instincts and strong analytical skills
  • Excellent verbal and written communications skills
  • Willingness to travel to customer facilities as needed and work non-business hours based on project and customer needs.


EDUCATION, EXPERIENCE AND QUALIFICATIONS:

  • Bachelor's degree in engineering - preferably EE, EET or CECS, or equivalent work experience
  • 6+ years in the field or related area.ย 
  • Experience Required:ย 
  • ย ย ย ย ย PLC programming, debugging and commissioningย 
  • ย ย ย ย ย Plan/hardware designย 
  • ย ย ย ย ย AutoCAD (AutoCAD E desired)
  • ย ย ย ย ย Microsoft Office Suiteย 
  • ย ย ย ย ย Basic knowledge of electrical equipment and local building codes such as UL508a, NEC and NFPA
  • Experience Preferred:
  • ย ย ย ย ย Hands-on mechanical and electrical capabilitiesย 
  • ย ย ย ย ย Troubleshootingย 
  • ย ย ย ย ย Material Handling specifically the Parcel and Warehouse & Distribution Industry
  • ย ย ย ย ย Understanding VFDs, Servos, sensors and Vision Systems.
  • ย ย ย ย ย Legally authorized to work in the United Statesย 
  • ย ย ย ย ย Ability to obtain facility security clearance as needed