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Process Control Engineer Jobs in Lexington, KY (NOW HIRING)

Manufacturing Sr Engineer I

Lexington, KY · On-site

$90K - $123K/yr

Proficient with Statistical Process Control concepts, process development, CNC programming terminology, and tooling design concepts * Microsoft Office Suite and Project * Creating, maintaining, and ...

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Objectives include Basic Engineering requirements in addition more advanced skills associated with ... process control plans and PFMEA's. · Select vendors for equipment and production materials. · ...

Summary Analyzes statistical control data from machine operators to identify and maintain favorable trends in process and product quality for the plant. Involves process engineering and production ...

Inventory Control Coordinator-

Georgetown, KY · On-site

$17.25 - $21.75/hr

Familiarity with vendor quoting processes, inventory control best practices, and parts logistics. * Background in administrative support, engineering administration, project coordination, or general ...

New

Quality Control Technician

Lexington, KY

$18.75 - $23.75/hr

The QC Technician is responsible for working closely with the Plant Engineer, Sales, and Production by doing inspections and testing throughout the production process. QC Technicians are individuals ...

... processes within Quality Assurance. The successful candidate will interact with DFM Engineering, Manufacturing, Quality Control, Case Management, and our Supply Chain (Partner) while supporting ...

Quality Technician

Frankfort, KY · On-site

$20.64 - $24.19/hr

... engineer(s) for their activities as instructed. * Train Inspectors or other associates per ... Experience with blueprint reading, statistical process control, mathematical and measurement ...

Quality Technician

Frankfort, KY · On-site

$20.64 - $24.19/hr

... engineer(s) for their activities as instructed. * Train Inspectors or other associates per ... Experience with blueprint reading, statistical process control, mathematical and measurement ...

... processes within Quality Assurance. The successful candidate will interact with DFM Engineering, Manufacturing, Quality Control, Case Management, and our Supply Chain (Partner) while supporting ...

Broad engineering skills, including knowledge of mechanical design, automation, control systems, robotics, pneumatics, optical inspection, and manufacturing processes. * Computer literacy with both ...

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Process Control Engineer information

See Lexington, KY salary details

$52.2K

$98.2K

$146.1K

How much do process control engineer jobs pay per year?

As of Jul 23, 2026, the average yearly pay for process control engineer in Lexington, KY is $98,157.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,000.00 and $115,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
What are popular job titles related to Process Control Engineer jobs in Lexington, KY? For Process Control Engineer jobs in Lexington, KY, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Lexington, KY look for? The top searched job categories for Process Control Engineer jobs in Lexington, KY are:
Infographic showing various Process Control Engineer job openings in Lexington, KY as of July 2026, with employment types broken down into 1% As Needed, 73% Full Time, 20% Part Time, 1% Temporary, 4% Contract, and 1% Nights. Highlights an 96% Physical, 1% Hybrid, and 3% Remote job distribution, with an average salary of $98,157 per year, or $47.2 per hour.

Manufacturing Sr Engineer I

Zimmer, Inc.

Lexington, KY • On-site

$90K - $123K/yr

Other

This job post has expired 1 day ago. Applications are no longer accepted.


Job description

At Zimmer Biomet, we believe in pushing the boundaries of innovation and driving our mission forward. As a global medical technology leader for nearly 100 years, a patient's mobility is enhanced by a Zimmer Biomet product or technology every 8 seconds.

As a Zimmer Biomet team member, you will share in our commitment to providing mobility and renewed life to people around the world. To support our talent team, we focus on development opportunities, robust employee resource groups (ERGs), a flexible working environment, location specific competitive total rewards, wellness incentives and a culture of recognition and performance awards. We are committed to creating an environment where every team member feels included, respected, empowered and recognised.


What You Can Expect

The senior manufacturing engineer is responsible for providing manufacturing
engineering services to support efficient manufacturing processes. Engineering services
may include cell management, process development, project management, process
validation, tool design, and trouble shooting.

How You'll Create Impact
  • Creating, maintaining, and improving controlled technical documents such as prints,
    procedures, bill of materials and routers.
  • Supporting a wide variety of processing applications such as machining, finishing,
    forging, casting, cleaning, heat treating, bonding, molding, etc.
  • Conducting feasibility study to estimate product cost and analyze capital equipment,
    capacity, and capability requirements
  • Establishing and improving process methods which meet performance and quality
    requirements
  • Developing and executing project plans and schedules for work activities
  • Communicate (written and verbal) direction and project plans with appropriate
    personnel from other departments.
  • Evaluating multiple options to select the most appropriate processes and machining
    methods
  • Execute equipment qualification or process validation project(s)

This is not an exhaustive list of duties or functions and might not necessarily comprise all of the essential functions for purposes of the Americans with Disabilities Act

What Makes You Stand Out
  • Skilled and knowledgeable in manufacturing and new product processing
  • Competence with drafting standards and geometric dimensioning and tolerancing
  • Ability to balance marketing, manufacturing, and design requirements to meet customer
    requirements
  • Ability to lead and prioritize multiple medium complexity project assignments and
    complete work in a timely manner
  • Good problem-solving skills through the use of quality and statistical tools
  • Ability to effectively work within a cross-functional team to complete critical project tasks
  • Demonstrates good written and verbal communication skills
    F-01694A
  • Experienced with control procedures, such as the Change Management System,
    Nonconformance Reports, Engineering Specifications, Corrective and Preventive Action
    (CAPA), and Work Instructions
  • Proficient with Statistical Process Control concepts, process development, CNC
    programming terminology, and tooling design concepts
  • Microsoft Office Suite and Project
  • Creating, maintaining, and improving controlled technical documents such as
    prints, procedures, bill of materials and routers.
  • Supporting a wide variety of processing applications such as machining, finishing,
    forging, casting, cleaning, heat treating, bonding, molding, etc.
  • Support deployment of Operational Excellence/Process improvement initiatives in
    the plant. Examples of these programs and initiatives are Cost Saving Program,
    Class A, Workflow Lean Transformation, Quality Begins with Me, DMAIC
    Problem Solving, Lean Six Sigma, Total Productive Maintenance, etc.
  • Assists site leadership team in selecting and prioritizing projects that align with
    plant goals and strategies.
  • Responsible for the sustaining and execution of cost saving program, metric
    tracking and reports within the site.
  • Responsible to manage and complete Six Sigma Green Belt projects.
  • Maintain Class A roadmap and timeline to incorporate into the overall
    Operational Excellence Strategy.
  • Conducting feasibility study to estimate product cost and analyze capital
    equipment, capacity, and capability requirements.
  • Establishing and improving process methods which meet performance and quality
    requirements.
  • Developing and executing project plans and schedules for work activities
  • Lead engineers as Project lead on Process improvement initiatives.
  • Communicate (written and verbal) direction and project plans with appropriate
    personnel from other departments.
  • Evaluating multiple options to select the most appropriate processes and
    machining methods.
  • Execute equipment qualification or process validation project(s)
Your Background
  • B.S. in Engineering with a minimum of 3-5 years of manufacturing engineering
    experience.
  • Knowledge in Lean Principles and or Six Sigma or other problem-solving
    methodology is preferred.
Travel Expectations
  • Up to 10%

EOE/M/F/Vet/Disability

Employment Type: OTHER