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Process Control Engineer Jobs in Lexington, KY (NOW HIRING)

Summary Analyzes statistical control data from machine operators to identify and maintain favorable trends in process and product quality for the plant. Involves process engineering and production ...

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Quality Control Manager

Harrodsburg, KY · On-site

$50K - $70K/yr

... control processes within the manufacturing operations at eFusionX. This role ensures that all ... Education and Licenses · Bachelor's degree in Quality Assurance, Industrial Engineering, or a ...

Quality Control Technician

Lexington, KY · On-site

$18.75 - $23.75/hr

The QC Technician is responsible for working closely with the Plant Engineer, Sales, and Production by doing inspections and testing throughout the production process. QC Technicians are individuals ...

... processes within Quality Assurance. The successful candidate will interact with DFM Engineering, Manufacturing, Quality Control, Case Management, and our Supply Chain (Partner) while supporting ...

Quality Technician

Frankfort, KY · On-site

$20.64 - $24.19/hr

... engineer(s) for their activities as instructed. * Train Inspectors or other associates per ... Experience with blueprint reading, statistical process control, mathematical and measurement ...

Quality Technician

Frankfort, KY · On-site

$20.64 - $24.19/hr

... engineer(s) for their activities as instructed. * Train Inspectors or other associates per ... Experience with blueprint reading, statistical process control, mathematical and measurement ...

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Process Control Engineer information

See Lexington, KY salary details

$52.2K

$98.2K

$146.1K

How much do process control engineer jobs pay per year?

As of Jul 1, 2026, the average yearly pay for process control engineer in Lexington, KY is $98,157.00, according to ZipRecruiter salary data. Most workers in this role earn between $75,000.00 and $115,800.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Process Control Engineer, and why are they important?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

What engineers make $200,000 a year?

Process Control Engineers with extensive experience, advanced certifications, and specialized skills in automation, instrumentation, or systems integration can earn $200,000 or more annually. High salaries are often found in industries like oil and gas, aerospace, or pharmaceuticals, especially for those in senior or managerial roles. Compensation varies based on location, company size, and individual expertise.

How does a Process Control Engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What does a process control engineer do?

A process control engineer designs, develops, and maintains systems that monitor and regulate industrial processes to ensure efficiency, safety, and quality. They often work with control algorithms, automation tools, and instrumentation, and may require knowledge of PLCs, SCADA systems, and process optimization. Their role involves troubleshooting, data analysis, and implementing improvements in manufacturing or production environments.

What are Process Control Engineers?

Process Control Engineers are professionals who design, implement, and optimize systems that control production processes in industries such as manufacturing, oil and gas, and chemical processing. They use their expertise in engineering, automation, and instrumentation to ensure processes run efficiently, safely, and within quality standards. Their responsibilities include developing control strategies, troubleshooting equipment, and utilizing software to monitor and adjust system performance. By maintaining and improving automated systems, they help organizations minimize costs and maximize productivity.

What engineers make $500,000 a year?

Highly experienced engineers in specialized fields such as petroleum engineering, aerospace engineering, or certain senior roles in software engineering can earn $500,000 or more annually, often including bonuses and stock options. These positions typically require advanced skills, extensive experience, and often involve leadership or executive responsibilities.

What Is a Process Control Engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What is the highest salary for a QC engineer?

The highest salary for a QC (Quality Control) engineer varies depending on experience, location, and industry, but senior QC engineers in high-demand sectors can earn over $100,000 annually. Factors such as certifications, specialized skills, and working in large manufacturing or aerospace companies can also influence top salaries.
What are popular job titles related to Process Control Engineer jobs in Lexington, KY? For Process Control Engineer jobs in Lexington, KY, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Lexington, KY look for? The top searched job categories for Process Control Engineer jobs in Lexington, KY are:
Infographic showing various Process Control Engineer job openings in Lexington, KY as of June 2026, with employment types broken down into 1% Locum Tenens, 1% As Needed, 50% Full Time, 40% Part Time, 1% Temporary, and 7% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $98,157 per year, or $47.2 per hour.
Computer Numerical Control Programmer

Computer Numerical Control Programmer

Brightpath Associates LLC

Lexington, KY • On-site

$23.25 - $31.75/hr

Other

This job post has expired today. Applications are no longer accepted.


Job description

Position Summary:

The CNC Programmer / Manufacturing Engineer will specialize in CNC machining to optimize our manufacturing processes and enhance efficiency, quality, and cost-effectiveness. With a robust background in CNC machining, process optimization, and continuous improvement methodologies, the Manufacturing Engineer will develop and implement manufacturing methods that leverage both current and future equipment capabilities to ensure consistent production in the machine shop. This role includes procuring and developing tooling, fixturing, and programming to support production at all levels.



Key Responsibilities

  • :Develop, optimize, and troubleshoot CNC programs for machining operations using CAM software and G-code programming to maximize machine efficiency and part quality
  • .Analyze existing manufacturing processes to identify opportunities for improvement, focusing on cycle time reduction, cost savings, and quality enhancements
  • .Design and implement fixtures, tooling, and workholding solutions to improve machining accuracy, stability, and repeatability
  • .Collaborate with engineering and production teams to support the successful introduction of new products into manufacturing, including process development, prototype machining, and design
  • .Partner with quality assurance teams to develop and implement inspection methods, process controls, and quality standards that ensure the production of high-quality parts
  • .Lead and participate in continuous improvement initiatives, such as lean manufacturing projects, to drive operational excellence and waste reduction
  • .Coordinate machine maintenance activities, including preventive maintenance schedules and calibration, to ensure optimal machine performance and uptime
  • .Provide training and technical support to production teams on new processes, equipment, and procedures. Maintain accurate documentation of process changes, procedures, and work instructions
  • .Conduct cost analysis and feasibility studies for process improvements, capital investments, and tooling upgrades to support decision-making and cost reduction efforts
  • .Ensure compliance with all safety regulations and protocols in manufacturing activities and actively promote a culture of safety in the workplace
  • .Ensure production machining is adequately supported through timely problem-solving and resource allocation
  • .Improve and develop new tooling and fixturing to enhance production efficiency and quality
  • .Document processes to ensure reliability and consistency in production
  • .Focus on reducing cycle times and managing overall machine efficiencies to enhance productivity
  • .Maintain a strong understanding of materials used in machining to support process optimization and quality assurance
  • .Other duties may be required as assigned by the Company


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Qualification

  • s:Educatio
  • n:Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, or a related fiel
  • d.Experience/Skills Require
  • d:A minimum of 8 years of proven experience in CNC Programming using G code (manufacturing engineering) with a focus on CNC machining, preferably in a precision machining environmen
  • t.Proficiency in CNC programming and CAD/CAM software (e.g., Mastercam, SolidWorks
  • ).Strong understanding of machining principles, tooling design, and machining process optimizatio
  • n.Experienced in quality management systems and quality assurance technique
  • s.Excellent problem-solving skills and analytical abilities with a focus on continuous improvemen
  • t.Excellent communication and interpersonal skills, with the ability to collaborate effectively with cross-functional teams, including operators, sales, and technical tooling representative
  • s.Ability to work well with multiple personality types and promote a collaborative environmen



t.
Working Conditions / Physical Requireme

  • nts:Work Environm
  • ent:Work is primarily conducted in a machine shop environment with exposure to CNC mills, lathes, grinders, and multitasking machi
  • nes.Physical Requireme
  • nts:Ability to stand, walk, and move around the shop floor for extended peri
  • ods.Ability to lift and carry objects weighing up to 75
  • lbs.Frequent bending, stooping, and handling of machine tools and materi


als.