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Sr Process Engineer Jobs in Lexington, KY (NOW HIRING)

For more details, please visit : www.piramalpharmasolutions.com Job Title Process Engineer II The Process Engineer works to design and efficiently transfer new processes into manufacturing, optimize ...

Operations Process Engineer

Harrodsburg, KY ยท On-site

$84K - $116K/yr

Apply engineering principles, statistical analysis, and process data to improve stability, yield, throughput, cost, and variation. * Lead continuous improvement projects that reduce defects, downtime ...

Operations Process Engineer

Harrodsburg, KY ยท On-site

$84K - $116K/yr

Apply engineering principles, statistical analysis, and process data to improve stability, yield, throughput, cost, and variation. * Lead continuous improvement projects that reduce defects, downtime ...

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Sr Process Engineer information

See Lexington, KY salary details

$74.5K

$120.4K

$169.5K

How much do sr process engineer jobs pay per year?

As of Aug 24, 2026, the average yearly pay for sr process engineer in Lexington, KY is $120,379.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,400.00 and $133,700.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What are popular job titles related to Sr Process Engineer jobs in Lexington, KY?

For Sr Process Engineer jobs in Lexington, KY, the most frequently searched job titles are:

What job categories do people searching Sr Process Engineer jobs in Lexington, KY look for?

The top searched job categories for Sr Process Engineer jobs in Lexington, KY are:

What cities near Lexington, KY are hiring for Sr Process Engineer jobs?

Cities near Lexington, KY with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Lexington, KY as of August 2026, with employment types broken down into 84% Full Time, and 16% Contract. Highlights an 100% In-person job distribution, with an average salary of $120,379 per year, or $57.9 per hour.

Sr. Process Engineer- Japanese Speaking

Gray Architects & Engineers, LLC

Lexington, KY โ€ข On-site

$103K - $133K/yr

Full-time

Re-posted 19 days ago


Job description

Overview

Gray AESย is looking to add a Sr. Process Engineer- Japanese Speakingย to ourย Atlanta, GA, Charlotte, NC, Dallas, TX, Fullerton, CA and Lexington, KY Office.

Responsibilities

Why Gray AES?

Gray is a family-owned, fully integrated global service provider specializing in engineering, design, construction, digital, equipment manufacturing, and real estate services. Deeply rooted in EAC services, Gray serves both domestic and international customers across our core markets:Food & Beverage,Manufacturing,Automotive,Distribution,Mission Critical, andCommercial. At Gray, our purpose is to make a positive difference in people's lives and build a better future.ย 

Gray AES, the professional services arm of Gray, is a top-ranked firm offering architecture, engineering, and automation services across the globe. Made up of multidisciplinary teams of architects, engineers, and project managers, these collaborative teams work every day to provide unique, customized solutions for our customers. It's the spirit of our people - the passion, commitment, and a great team environment - that makes our company a great place to work.ย 

Visa Sponsorship: This role is not eligible for visa sponsorship.

Who we want...ย 

  • Education: Bachelor's degree in Chemical, Mechanical Engineering, or a related field with an emphasis on process systems.
  • Experience: Significant progressive experience in process engineering roles, with demonstrated ability to execute and lead complex, cross-functional food and beverage, manufacturing, life sciences, or advanced tech projects. Equivalent accelerated experience will be considered.
  • Technical Proficiency: Strong experience with MS Office Suite. Familiarity with ProCore, Bluebeam Revu, CxAlloy, and AutoCAD is preferred.
  • Communication: Excellent verbal and written communication skills, including technical documentation development, with the ability to effectively interact with internal teams and customers.
  • Licenses: PE licensure preferred, but not required. Lean Manufacturing certification (Green or Black Belt) is a plus.
  • Travel Requirements: Travel required for site audits, installations, and customer meetings, varying based on project needs.
  • Physical Demands: Regular use of hands, standing, walking, and occasional lifting of up to 50 lbs. Exposure to variable conditions during site visits.
Qualifications

What we expect...ย 

  • Technical Leadership: Act as the technical lead on projects, applying advanced engineering concepts to develop process systems across a range of industrial and manufacturing applications.
  • Project Execution: Execute the full scope of project work, including process design, budgeting, implementation, procurement, installation, commissioning, and troubleshooting of processing systems.
  • Cross-Functional Collaboration: Collaborate with project managers, clients, and internal teams to ensure project goals are met. Lead discussions and planning sessions with stakeholders.
  • Continuous Improvement: Engage in continuous improvement efforts to enhance engineering quality and project deliverables. Lead knowledge-sharing groups and best practice initiatives.
  • Commissioning and Support: Take a lead role in on-site support and commissioning activities, including planning and facilitating complex commissioning processes.
  • Business Development: Support business growth by contributing technical expertise in proposals and developing professional relationships to expand client networks
  • Documentation & Reporting: Develop detailed technical documentation, including equipment lists, flow diagrams, process narratives, and project reports.

ย 

Physical Demands & Work Environment

The physical demands described here are representative of those that must be met by a team member to successfully perform the essential functions of this job.ย  Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing the duties of this position, the team member is frequently required to stand, walk, sit, use hands, reach with hands or arms and talk or hear.ย  They may occasionally be required to climb or balance, stoop, kneel, or crouch.ย  Must occasionally lift and/or move up to 50 pounds. Specific vision abilities required include close vision.

Generally, normal office environment where noise level is moderate and temperature/humidity is controlled. Overtime may be required.

ย 

Supervisory Responsibilities

This position has no supervisory responsibilities.

EEO Disclaimer

Gray is proud to be an Equal Opportunity Employer and welcomes everyone to apply. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender identity, sexual orientation, national origin, or protected veteran status and will not be discriminated against on the basis of disability.

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Employment Type: OTHER