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Process Control Engineer Jobs in Lexington, KY (NOW HIRING)

Assembly Control Engineer

Georgetown, KY · On-site

$75K - $89K/yr

  • Medical

  • Retirement

  • PTO

... PACCC Engineering department's objective to provide new Control System to the manufacturing ... your interview process, our team can fill you in on all the details of our industry-leading ...

Control Engineer II

Berea, KY · On-site

$69K - $90K/yr

... programming, but must be willing and able to assists in all project activities in order to meet ... Implement methods, process or control changes to systems to reduce overall costs, improve quality ...

Sr. Controls Engineer

Harrodsburg, KY · On-site

$76K - $101K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... control, robotics, and process control systems that improve manufacturing performance across a ... Lead engineering projects focused on motion systems, automation integration, process controls ...

Sr. Controls Engineer

Harrodsburg, KY · On-site

$76K - $101K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... control, robotics, and process control systems that improve manufacturing performance across a ... Lead engineering projects focused on motion systems, automation integration, process controls ...

Sr. Controls Engineer

Harrodsburg, KY

$76K - $101K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... control, robotics, and process control systems that improve manufacturing performance across a ... Lead engineering projects focused on motion systems, automation integration, process controls ...

Quality Engineer

Berea, KY · On-site

$60K - $77K/yr

The Quality Engineer is responsible for supporting the execution of quality assurance strategies ... Implement, monitor, and analyze Statistical Process Control (SPC) programs to ensure process ...

Quality Engineer

Berea, KY · On-site

$60K - $77K/yr

The Quality Engineer is responsible for supporting the execution of quality assurance strategies ... Implement, monitor, and analyze Statistical Process Control (SPC) programs to ensure process ...

Cold End Section Supervisor

Harrodsburg, KY · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Drive process discipline through adherence to engineering standards, operating procedures, process control requirements, and change management practices * Communicate process performance, technical ...

Cold End Section Supervisor

Harrodsburg, KY · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Drive process discipline through adherence to engineering standards, operating procedures, process control requirements, and change management practices * Communicate process performance, technical ...

Cold End Section Supervisor

Harrodsburg, KY · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Drive process discipline through adherence to engineering standards, operating procedures, process control requirements, and change management practices * Communicate process performance, technical ...

Summary Analyzes statistical control data from machine operators to identify and maintain favorable trends in process and product quality for the plant. Involves process engineering and production ...

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Showing results 1-20

Process Control Engineer information

See Lexington, KY salary details

$45.1K

$84.8K

$126.3K

How much do process control engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for process control engineer in Lexington, KY is $84,821.00, according to ZipRecruiter salary data. Most workers in this role earn between $64,800.00 and $100,100.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a process control engineer?

To thrive as a Process Control Engineer, you need a solid background in engineering principles, process automation, and control systems, typically supported by a degree in chemical, electrical, or mechanical engineering. Familiarity with distributed control systems (DCS), programmable logic controllers (PLCs), and industry-specific software like MATLAB or Aspen HYSYS is crucial. Strong problem-solving abilities, attention to detail, and effective communication skills set top performers apart in this role. These skills ensure efficient, safe, and optimized operations within complex industrial environments.

How does a process control engineer typically interact with cross-functional teams to improve manufacturing efficiency?

Process Control Engineers frequently collaborate with production, maintenance, and quality assurance teams to optimize manufacturing processes. They analyze system data and work closely with operators to implement control strategies that enhance productivity and minimize downtime. Regular meetings and hands-on troubleshooting sessions are common, allowing engineers to address issues in real time and ensure process changes align with broader operational goals. This collaborative environment provides valuable opportunities to learn from different disciplines and contribute to continuous improvement initiatives.

What is a process control engineer?

A process control engineer oversees production processes, usually in the chemical or mechanical industry. Their responsibilities include designing, implementing, testing, and making repairs to process control systems. The control engineer's job is to make sure the systems are running efficiently. In some types of production, system control may be done via software.

How much does a process control engineer earn?

A process control engineer's average salary varies by location and experience but typically ranges from $70,000 to $110,000 annually. Entry-level positions may start lower, while experienced engineers with specialized skills or certifications can earn higher salaries, especially in industries like manufacturing or oil and gas where control systems are critical.

What is the difference between Process Control Engineer vs Instrumentation Engineer?

AspectProcess Control EngineerInstrumentation Engineer
Required CredentialsBachelor's in Engineering, Control Systems certificationsBachelor's in Electrical or Mechanical Engineering, Instrumentation certifications
Work EnvironmentIndustrial plants, manufacturing facilities, process industriesFactory floors, control rooms, maintenance departments
Employer & Industry UsageOil & gas, chemical, power plants, manufacturingAutomation firms, manufacturing, utilities

Process Control Engineers focus on designing and maintaining control systems to optimize industrial processes, while Instrumentation Engineers specialize in selecting, installing, and maintaining measurement and control instruments. Both roles often collaborate but serve distinct functions within industrial operations.

What are popular job titles related to Process Control Engineer jobs in Lexington, KY? For Process Control Engineer jobs in Lexington, KY, the most frequently searched job titles are:
What job categories do people searching Process Control Engineer jobs in Lexington, KY look for? The top searched job categories for Process Control Engineer jobs in Lexington, KY are:
Infographic showing various Process Control Engineer job openings in Lexington, KY as of August 2026, with employment types broken down into 1% As Needed, 72% Full Time, 22% Part Time, 4% Contract, and 1% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $84,821 per year, or $40.8 per hour.

Assembly Control Engineer

Toyota Motor Sales, U.S.A., Inc.

Georgetown, KY • On-site

$75K - $89K/yr

Full-time

Medical, Retirement, PTO

Re-posted 22 days ago


Toyota rating

7.2

Company rating: 7.2 out of 10

Based on 874 frontline employees who took The Breakroom Quiz

26th of 44 rated automakers


Job description

Overview
Who we are
Collaborative. Respectful. A place to dream and do. These are just a few words that describe what life is like at Toyota. As one of the world's most admired brands, Toyota is growing and leading the future of mobility through innovative, high-quality solutions designed to enhance lives and delight those we serve. We're looking for talented team members who want to Dream. Do. Grow. with us.
Toyota does not offer support or sponsorship of job applicants for employment-based visas or any other work authorization for this role now or in the future. You must have the right to work in the United States and not require Toyota support or sponsorship for immigration-related employment (e.g., H-1B, O-1, E-3, H-1B1, TN, F-1 OPT, F-1 STEM OPT, F-1 CPT, TN, 'job flexibility benefits' (also known as I-140 or Adjustment of Status portability), etc. now or in the future. You should not apply for this role if you will require Toyota to assist with immigration support or sponsorship now or in the future.
Who we're looking for
Toyota's EES PACCC Department seeks a passionate and highly motivated Assembly Controls Engineer.
The primary responsibility of this role is to lead and manage new model projects from all aspects of PACCC engineering in Toyota's North American Manufacturing Shops.
Reporting to the Manager, the person in this role will support the PACCC Engineering department's objective to provide new Control System to the manufacturing facilities which meet all targets for Safety, Quality, Productivity and Cost.
  • Design and Manage Control System Projects within Assembly and Battery Pack Shops.
  • Design and implement control algorithms and software programs for machine control and data collection systems.
  • Perform control algorithms and software for complex systems.
  • Perform feature and integration builds of software.
  • Manage strategic business plans aligning with department hoshin for Assembly Production Information system.
  • Study past project and/or operation performance to determine areas of improvement, perform root cause analysis, and implement kaizens to improve performance.
  • Negotiate and collaborate with cross functional divisions / departments to ensure One voice and direction is set to achieve company objectives and decision making.
  • Support Assembly and Battery Pack Engineering planning and regional teams with model change implementation, Hoshin initiatives and innovation.

What you bring
  • Bachelor's Degree in Computer, Electrical, Industrial engineering or Associate's Degree in Technical field with equivalent 5 year's work experience
  • 2 Years Experience with Information Systems - Networking [FLNet, Ethernet IP]
  • 2 Years Experience with Information Systems - Data Collection [QIS, EDC, MDT]
  • 2 Years Experience with Production Line control, Indication of status, Collection of Downtime events, Event Communication - Reporting, Visualization and Callout
  • 2 Years Experience with Production Equipment procurement, installation and/or confirmation
  • 2 Years Experience with PLC Programming such as Toyopuc, Omron and Rockwell
  • Ability to work weekends, holiday periods, and shutdown periods to support tooling modification and installation projects
  • Ability to travel 30% to support work at machine vendors, Toyota manufacturing locations, and occasionally in Japan. Dispatch to another site (~1 year) is likely to support project needs

Added Bonus if you have
  • 2+ yrs experience in Body Weld, Chassis Weld, or Case Weld (T/M or contractor), PACCC, Vehicle Assembly
  • Manufacturing Plant Experience
  • Experience in Other Production Engineering Functions
  • Experience in Vehicle, Battery Module and Battery Pack production

What we'll bring
During your interview process, our team can fill you in on all the details of our industry-leading benefits and career development opportunities. A few highlights include:
  • A work environment built on teamwork, flexibility, and respect
  • Professional growth and development programs to help advance your career, as well as tuition reimbursement
  • Team Member Vehicle Purchase Discount.
  • Toyota Team Member Lease Vehicle Program (if applicable).
  • Comprehensive health care and wellness plans for your entire family
  • Toyota 401(k) Savings Plan featuring a company match, as well as an annual retirement contribution from Toyota regardless of whether you contribute
  • Paid holidays and paid time off
  • Referral services related to prenatal services, adoption, childcare, schools, and more
  • Tax Advantaged Accounts (Health Savings Account, Health Care FSA, Dependent Care FSA)
  • Relocation assistance (if applicable)

Belonging at Toyota
Our success begins and ends with our people. We embrace all perspectives and value unique human experiences. Respect for all is our North Star.
Applicants for our positions are considered without regard to race, ethnicity, national origin, sex, sexual orientation, gender identity or expression, age, disability, religion, military or veteran status, or any other characteristics protected by law.
Have a question, need assistance with your application or do you require any special accommodations? Please send an email to talent.acquisition@toyota.com.

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