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Powder Metal Engineer Jobs (NOW HIRING)

VulcanForms

Powder Lab Technician

Devens, MA · On-site

$21.25 - $28/hr

About Us Founded in 2015 to develop the world's first industrially scalable laser metal additive ... Collaborate with Engineering, Manufacturing, Quality, and Operations teams to support production ...

NCW

Powder Coat Tech 2nd Shift -

Anderson, IN

$18 - $22/hr

Prepare, pretreat, and clean metal parts for coating, including masking and racking components ... engineering industries. Equal Opportunity Employer We are an Equal Opportunity Employer and are ...

Airgas

Principal Applications Engineer

Long Beach, CA · On-site

$165K - $185K/yr

Work with the engineering project teams and provide technical expertise to the organization ... powder metal. Provide proactive technical sales support and business development to Airgas ...

The Bot Company

Mechanical

San Francisco, CA · On-site

$200K - $350K/yr

Stamping / sheet metal * Extrusion * Powder metal / MIM * Deep experience designing custom ... engineering instinct. If you enjoy understanding systems at all levels, move fast, and think even ...

MPP

Machinist (3359)

Punxsutawney, PA · On-site

$20 - $27.50/hr

Support the Maintenance, secondary, engineering and quality departments in the Repair and ... as powder metal dust. PPE will be provided when necessary. Education: High School Diploma ...

The Bot Company

Mechanical

San Francisco, CA · On-site

Stamping / sheet metal * Extrusion * Powder metal / MIM * Deep experience designing custom ... engineering instinct. If you enjoy understanding systems at all levels, move fast, and think even ...

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All JobsPowder Metal Engineer Jobs

Powder Metal Engineer information

See salary details

$31K

$95.8K

$127.5K

How much do powder metal engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for powder metal engineer in the United States is $95,796.00, according to ZipRecruiter salary data. Most workers in this role earn between $81,000.00 and $116,000.00 per year, depending on experience, location, and employer.

What does a powder metal engineer do?

A Powder Metal Engineer specializes in the design, development, and manufacturing of components using powdered metals. Their responsibilities include selecting suitable metal powders, optimizing compaction and sintering processes, and ensuring the quality and performance of final products. They work closely with product designers and manufacturing teams to produce parts for industries such as automotive, aerospace, and electronics. Powder Metal Engineers also troubleshoot production issues and innovate new materials or processes to improve efficiency and product quality.

What are the key skills and qualifications needed to thrive as a powder metal engineer?

To thrive as a Powder Metal Engineer, you need a strong background in materials science, metallurgy, and mechanical engineering, usually supported by a relevant engineering degree. Familiarity with powder metallurgy processes, CAD software, and testing equipment, as well as certifications like Six Sigma or Lean Manufacturing, is often required. Strong problem-solving skills, attention to detail, and effective teamwork set exceptional professionals apart in this field. These skills ensure the efficient development and quality control of powder metal components, critical for meeting industry standards and client specifications.

What are some typical challenges powder metal engineers face when transitioning from prototype to full-scale production?

Powder Metal Engineers often encounter challenges related to maintaining material consistency and ensuring the repeatability of properties when moving from prototypes to mass production. Scaling up can reveal issues with powder flow, compaction, and sintering processes that were not evident in small batches. Effective communication with cross-functional teams—including quality assurance, production, and R&D—is essential to identify and resolve these challenges quickly. Attention to process control and ongoing monitoring are key to achieving reliable, cost-effective results at scale.

What is the difference between Powder Metal Engineer vs Metallurgist?

AspectPowder Metal EngineerMetallurgist
Required CredentialsBachelor's in Materials Science, Metallurgy, or Mechanical Engineering; certifications like ASMBachelor's or higher in Metallurgy, Materials Science, or related field; ASM certifications common
Work EnvironmentManufacturing plants, R&D labs, quality controlResearch labs, manufacturing, quality assurance, consulting
Industry UsageAutomotive, aerospace, industrial machineryMining, materials development, failure analysis
Common Search/ComparisonPowder Metal Engineer vs Metallurgist

Powder Metal Engineers focus on designing and optimizing powder metallurgy processes, primarily working in manufacturing environments. Metallurgists analyze and develop metals and alloys, often in research or quality control settings. While both roles require materials science knowledge and similar certifications, Powder Metal Engineers specialize in powder-based manufacturing, whereas Metallurgists have a broader focus on metal properties and failure analysis.

What are popular job titles related to Powder Metal Engineer jobs?

For Powder Metal Engineer jobs, the most frequently searched job titles are:

Infographic showing various Powder Metal Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $95,796 per year, or $46.1 per hour.

Powder Lab Technician

Devens, MA • On-site

VulcanForms
Manufacturing • 201 - 500 employees
Learn more about VulcanFormsexternal

$21.25 - $28/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 13 days ago

Job description

About Us
Founded in 2015 to develop the world's first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.
Job Purpose
As a Powder Lab Technician at VulcanForms, you will perform laboratory testing and characterization of metal powders used throughout our additive manufacturing process. This role is responsible for executing routine laboratory analyses, preparing samples, documenting results, maintaining laboratory equipment, and supporting engineers in evaluating powder quality across incoming, production, reused, and recycled materials. The ideal candidate enjoys hands-on laboratory work, follows standardized procedures with precision, and takes pride in generating accurate, traceable data that supports world-class manufacturing.
Key Responsibilities
  • Perform routine powder characterization testing on incoming, in-process, reused, and recycled metal powders following established laboratory procedures.
  • Prepare powder samples for testing, including sampling, labeling, handling, and storage while maintaining full material traceability.
  • Operate laboratory equipment used for powder characterization, including particle size analyzers, flowability testing equipment, density measurement devices, and other analytical instruments.
  • Record, review, and document laboratory results accurately within laboratory databases and quality systems.
  • Assist engineers with material investigations, qualification activities, process development, and root cause analyses by preparing samples and executing laboratory testing.
  • Maintain laboratory cleanliness, organization, consumables, and equipment to support safe and efficient daily operations.
  • Perform routine equipment inspections, preventative maintenance, calibration checks, and report equipment issues when identified.
  • Follow established SOPs, work instructions, quality procedures, and laboratory safety requirements for reactive metal powders.
  • Support continuous improvement initiatives by identifying opportunities to improve laboratory efficiency, organization, documentation, and standard work.
  • Safely handle reactive metal powders while adhering to all environmental, health, and safety procedures.
  • Collaborate with Engineering, Manufacturing, Quality, and Operations teams to support production priorities and laboratory workload.
Qualifications
  • Associate degree in Materials Science, Chemistry, Engineering Technology, Manufacturing Technology, or related technical field; equivalent laboratory or manufacturing experience will also be considered.
  • 2+ years of laboratory, manufacturing, quality, or materials testing experience preferred.
  • Experience working with laboratory instruments and following standardized test procedures.
  • Strong attention to detail and ability to produce accurate, repeatable work.
  • Comfortable working with computers and documenting laboratory results using spreadsheets, databases, or manufacturing software.
  • Strong organizational and time management skills.
  • Ability to work independently while contributing effectively within a collaborative technical team.
  • Excellent written and verbal communication skills.
  • Commitment to maintaining a safe laboratory environment.
  • Ability to stand and walk for extended periods throughout the workday.
  • Ability to lift up to 40 pounds.
  • Ability to safely handle laboratory samples, equipment, and reactive metal powders while wearing required PPE.
  • Ability to perform repetitive laboratory tasks requiring manual dexterity and attention to detail.
  • Ability to work safely in both laboratory and manufacturing environments.
Preferred Qualifications
  • Experience working with metal powders, powder metallurgy, additive manufacturing, or advanced manufacturing.
  • Familiarity with particle size analysis, Hall flow testing, density measurements, or other powder characterization techniques.
  • Experience supporting laboratory quality systems, calibration activities, or ISO-controlled environments.
  • Experience working in manufacturing, aerospace, medical device, semiconductor, or regulated industries.
  • Familiarity with laboratory information management systems (LIMS) or manufacturing execution systems (MES).

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.
For non-exempt roles with multiple headcount openings, and varying level opportunities (example: Machine Build, Manufacturing Specialists (V1)).
The hourly pay range for this position varies by level; final level and compensation will be determined based on a candidate's experience.
Level 1: $19.93 - $27.40
Level 2: $19.93 - $33.00
Level 3: $29.42 - $40.45
Level 4: $31.16 - 42.84

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