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Powder Metallurgy Engineer Jobs (NOW HIRING)

Copeland

Senior Materials Engineer

Sidney, OH

$97K - $133K/yr

Best-in-class engineering, design and manufacturing combined with category-leading brands in ... powder metallurgy environments. For this challenging position, it is required that the candidate ...

Copeland

Senior Materials Engineer

Sidney, OH · On-site

$97K - $133K/yr

Best-in-class engineering, design and manufacturing combined with category-leading brands in ... powder metallurgy environments. For this challenging position, it is required that the candidate ...

Arcturus Technologies Ltd

$150 - $200/hr

Experience with at least one relevant process area such as LPBF, DED, WAAM, powder metallurgy, laser processing, welding, or metal AM post-processing * Strong hands-on engineering instincts and ...

Copeland LP

NY · On-site

$125 - $150/hr

Senior Materials Engineer Location: Sidney, Ohio - Corporate Materials Engineering department.Role ... steel production, or powder metallurgy. * Strong analytical, problem‑solving, and ...

VulcanForms

Sr. Manufacturing Engineer, Powder

Devens, MA · On-site

$101K - $138K/yr

Job Purpose As a Senior Manufacturing Engineer at VulcanForms, you will play a critical role in ... Titanium, metal powder, powder metallurgy, or materials processing experience. * Experience in ...

VulcanForms

Sr. Manufacturing Engineer, Powder

Harvard, MA · On-site

$100 - $125/hr

As a Senior Manufacturing Engineer at VulcanForms, you will play a critical role in developing ... Titanium, metal powder, powder metallurgy, or materials processing experience. * Experience in ...

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How much do powder metallurgy engineer jobs pay per year?

As of Sep 8, 2026, the average yearly pay for powder metallurgy engineer in the United States is $94,030.00, according to ZipRecruiter salary data. Most workers in this role earn between $77,500.00 and $108,500.00 per year, depending on experience, location, and employer.

What is a powder metallurgy engineer?

A Powder Metallurgy Engineer specializes in designing, developing, and optimizing metal powders and sintering processes to create high-performance components. They work with materials science, manufacturing techniques, and quality control to improve product efficiency and cost-effectiveness. Their role involves selecting suitable metal powders, refining processing methods, and ensuring compliance with industry standards.

What does a powder metallurgy engineer do?

A typical day for a Powder Metallurgy Engineer involves developing and optimizing powder-based metal manufacturing processes, conducting quality checks, and analyzing material properties. Engineers often collaborate closely with R&D, production, and quality assurance teams to troubleshoot issues and implement process improvements. They may also spend time preparing reports, reviewing data, and staying up-to-date with advancements in material science. Balancing laboratory work, process development, and cross-departmental communication is a key part of the role.

What are the key skills and qualifications needed to thrive as a powder metallurgy engineer?

To thrive as a Powder Metallurgy Engineer, you need a strong background in materials science or metallurgical engineering, along with hands-on experience in powder processing techniques. Familiarity with tools such as sintering furnaces, characterization equipment (SEM, XRD), and CAD/CAM software, as well as knowledge of quality control standards like ISO 9001, is highly valued. Strong problem-solving abilities, attention to detail, and effective communication skills are essential soft skills for success. These competencies ensure the engineer can develop high-quality metal components, collaborate seamlessly with cross-functional teams, and maintain rigorous production standards.

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Powder Metallurgy Engineer jobs near you
Infographic showing various Powder Metallurgy Engineer job openings in the United States as of September 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution, with an average salary of $94,030 per year, or $45.2 per hour.

Senior Materials & Process Engineer - Powder Metallurgy

Vulcan Elements

Durham, NC

$100K - $130K/yr

Full-time

Re-posted yesterday

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.

As a Senior/Staff Materials and Process Engineer, you will serve as the technical lead for the end-to-end powder metallurgy manufacturing process—spanning powder processing, advanced compaction, and thermal treatment. You will be responsible for optimizing current production lines, scaling new NdFeB magnet formulations, and troubleshooting complex materials anomalies. This role bridges the gap between R&D and high-volume production, ensuring maximum magnetic performance, microstructural integrity, and manufacturing yield. This is a high-impact, high-ownership role requiring deep technical expertise and leadership. 

Responsibilities

  • Own and optimize the powder metallurgy pipeline, including hydrogen decrepitation, jet milling, pressing and compaction, vacuum sintering, and post-sinter heat treatments.
  • Correlate process variables to magnetic properties, microstructure, and part quality.
  • Lead root-cause failure analyses for sample defects and implement corrective actions.
  • Transition new alloy compositions from pilot scale to robust, high-volume production.
  • Define technical specifications and partner with Manufacturing team for selection and commissioning of next-generation manufacturing equipment.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications

  • Bachelor's, Master's, or Ph.D. in Materials Science, Metallurgical Engineering, Chemical Engineering, or a related technical discipline.
  • 8+ years of hands-on engineering experience in powder metallurgy processing (industrial manufacturing setting preferred).
  • Experience with reactive metal powder processing, protective inert atmospheres , vacuum thermal processing, and advanced sintering kinetics.
  • Experience with materials characterization and analytical techniques such as SEM, XRD, TGA/DSC
  • Strong experience in design of experiments, statistical processing, and leading research efforts

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

  • Direct experience in the manufacturing of sintered NdFeB permanent magnets and grain boundary diffusion processes.
  • Strong proficiency in evaluating magnetic materials properties and interpreting microstructural data.
  • Experience utilizing data analysis tools (such as Python, MATLAB, or JMP) to analyze manufacturing quality datasets or automate performance mapping.
  • Familiarity with ISO 9001 or IATF 16949 quality management standards.

Physical and Environmental Requirements

The position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.