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Plasma Spray Operator Jobs (NOW HIRING)

Condustrial, Inc.

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Spray Operator to work in a Metal Fabrication Shop

Spartanburg, SC · On-site

$20/hr

Spray operator duties involve loading rolls into a rack, measuring with micrometers, and prepping for the plasma spray process. They verify sizes during the run, and once complete the clean the roll ...

Plasma Processes LLC

Thermal Spray Technician

Huntsville, AL · On-site

$17 - $21.75/hr

Technician for Plasma Spray Description: The technician will work in a manufacturing environment operating plasma spray equipment and robots/CNCs. Yaskawa Motoman DX100 and NX100 and CNCs Technician ...

VSE AVIATION

Plasma Technician (1148)

Venice, FL

$15.50 - $20.50/hr

The Plasma Technician I supports the thermal spray (plasma, wire arc, HVOF, etc.) coating process by preparing parts, operating plasma equipment, and performing basic inspections. DUTIES ...

Exline

Thermal Spray Operator

Salina, KS · On-site

The Thermal Spray Operator B is responsible for preparing, masking, setting up, and operating ... Train on plasma and HVOF systems, including maintenance tasks. * Promote a collaborative and safety ...

VSE Corporation

Plasma Technician (1148)

Venice, FL · On-site

$15.50 - $20.50/hr

The Plasma Technician I supports the thermal spray (plasma, wire arc, HVOF, etc.) coating process by preparing parts, operating plasma equipment, and performing basic inspections. DUTIES ...

Barnes Group

Plasma Sprayer (2nd Shift)

East Granby, CT · On-site

Perform a variety of duties to plan, set up, and spray parts to meet production requirements. Mask ... Work with Engineering to develop plasma spray programs, determine new methods, develop parameters ...

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Plasma Spray Operator information

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How much do plasma spray operator jobs pay per hour?

As of Jul 27, 2026, the average hourly pay for plasma spray operator in the United States is $20.13, according to ZipRecruiter salary data. Most workers in this role earn between $14.90 and $23.56 per hour, depending on experience, location, and employer.

What is a Plasma Spray Operator job?

A Plasma Spray Operator is responsible for operating thermal spray equipment to apply protective or functional coatings to various surfaces, typically for aerospace, automotive, or industrial components. They prepare materials, set up machinery, and ensure coatings meet quality and thickness specifications. The role requires precision, attention to detail, and knowledge of safety protocols. Operators may also perform equipment maintenance and quality inspections.

What are the key skills and qualifications needed to thrive in the Plasma Spray Operator position, and why are they important?

To thrive as a Plasma Spray Operator, you need strong mechanical aptitude, attention to detail, and an understanding of thermal spray coating processes, typically supported by a high school diploma or technical training. Experience with plasma spray guns, thermal spray equipment, and sometimes relevant certifications (such as NACE or AWS) are often required. Strong problem-solving skills, teamwork, and the ability to follow precise instructions help operators stand out. These competencies are crucial for ensuring high-quality coatings, maintaining workplace safety, and meeting production specifications in a manufacturing environment.

What are some common challenges a Plasma Spray Operator might face on the job?

Plasma Spray Operators frequently encounter challenges such as maintaining consistent coating quality, working with complex machinery, and adhering to stringent safety protocols in high-temperature environments. Ensuring proper equipment calibration and troubleshooting any irregularities in the spray process are daily responsibilities. Additionally, adapting to different component sizes and materials may require quick learning and problem-solving skills. Support from experienced team members and thorough on-the-job training help operators address these challenges and succeed in the role.

More about Plasma Spray Operator jobs
What are the most commonly searched types of Plasma Spray Operator jobs? The most popular types of Plasma Spray Operator jobs are:
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Plasma Spray Operator jobs near you
Infographic showing various Plasma Spray Operator job openings in the United States as of July 2026, with employment types broken down into 100% Full Time. Highlights an 67% In-person, and 33% Remote job distribution, with an average salary of $41,869 per year, or $20.1 per hour.
Thermal Spray Operator

Thermal Spray Operator

Cincinnati Thermal Spray, Inc

Springfield, NJ • On-site

Full-time

Posted 2 days ago

Job description

CTS is hiring focused and detail-oriented Thermal Spray Operator for our Springfield, NJ location. Thermal Spray Operators play an integral part in the thermal spray coating process- so much so that it's included in our company name!
DUTIES & RESPONSIBILITIES:
  • Performing production functions and obtaining certification for Combustion, Plasma, Hyper velocity oxy-fuel (HVOF), and/or Electric Arc thermal spray all while being safe in the process!
  • Following technical documents, drawings, blueprints, and/or plans to perform these functions.
  • Performs other tasks as necessary.

REQUIREMENTS:
  • 18+ years of age
  • High School Diploma or GED
  • U.S. Person pursuant to ITAR/EAR
  • Successfully pass background check and drug screening
  • Technical and/or mechanical aptitude with the ability to problem-solve and always work with integrity.

Plus:
  • 1+ year of experience in thermal spray

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