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Plasma Spray Operator Jobs (NOW HIRING)

AAA USA

Thermal Spray Operator

Orlando, FL · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Miami, FL · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Houston, TX · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Houston, TX · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Oklahoma City, OK · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Phoenix, AZ · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

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How much do plasma spray operator jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for plasma spray operator in the United States is $20.13, according to ZipRecruiter salary data. Most workers in this role earn between $14.90 and $23.56 per hour, depending on experience, location, and employer.

What is a plasma spray operator?

A Plasma Spray Operator is responsible for operating thermal spray equipment to apply protective or functional coatings to various surfaces, typically for aerospace, automotive, or industrial components. They prepare materials, set up machinery, and ensure coatings meet quality and thickness specifications. The role requires precision, attention to detail, and knowledge of safety protocols. Operators may also perform equipment maintenance and quality inspections.

What are the key skills and qualifications needed to thrive as a plasma spray operator?

To thrive as a Plasma Spray Operator, you need strong mechanical aptitude, attention to detail, and an understanding of thermal spray coating processes, typically supported by a high school diploma or technical training. Experience with plasma spray guns, thermal spray equipment, and sometimes relevant certifications (such as NACE or AWS) are often required. Strong problem-solving skills, teamwork, and the ability to follow precise instructions help operators stand out. These competencies are crucial for ensuring high-quality coatings, maintaining workplace safety, and meeting production specifications in a manufacturing environment.

What are some common challenges a plasma spray operator might face on the job?

Plasma Spray Operators frequently encounter challenges such as maintaining consistent coating quality, working with complex machinery, and adhering to stringent safety protocols in high-temperature environments. Ensuring proper equipment calibration and troubleshooting any irregularities in the spray process are daily responsibilities. Additionally, adapting to different component sizes and materials may require quick learning and problem-solving skills. Support from experienced team members and thorough on-the-job training help operators address these challenges and succeed in the role.

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Plasma Spray Operator jobs near you
Infographic showing various Plasma Spray Operator job openings in the United States as of August 2026, with employment types broken down into 37% Full Time, 61% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $41,869 per year, or $20.1 per hour.

Thermal Spray Operator

AAA USA

Orlando, FL • On-site

$33 - $52/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago

Job description

Must be willing to travel/permanently relocate to Jupiter, FL.

AAA USA is actively hiring experienced Thermal Spray Operator to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:
  • Competitive Pay.
  • Overtime Opportunities.
  • Long-Term Aerospace Programs.
  • Relocation Assistance Available.
  • Referral Programs.
  • Medical, Dental & Vision Benefits.
  • 401(k) with Company Match.
  • Paid Time Off & Paid Holidays.

Essential Functions:
  • Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
  • Prepare components for coating through blasting, masking, cleaning, and fixture installation.
  • Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
  • Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
  • Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
  • Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
  • Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
  • Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
  • Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements:
  • Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
  • Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
  • Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
  • Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
  • CNC machine operation or programming experience is welcomed.
  • Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
  • Experience using precision measuring instruments and inspection equipment.
  • Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
  • Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
  • Must be eligible to work in the United States.

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About AAA USA

Sourced by ZipRecruiter

Industry

Strategic planning consulting services

Company size

501 - 1,000 Employees

Headquarters location

Mobile, AL, US

Year founded

2013

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