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Freelance Plasma Spray Operator Jobs (NOW HIRING)

AAA USA

Thermal Spray Operator

Orlando, FL · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Miami, FL · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Houston, TX · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Houston, TX · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Oklahoma City, OK · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

AAA USA

Thermal Spray Operator

Phoenix, AZ · On-site

$33 - $52/hr

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated ... Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems ...

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Freelance Plasma Spray Operator information

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How much do freelance plasma spray operator jobs pay per hour?

As of Aug 30, 2026, the average hourly pay for freelance plasma spray operator in the United States is $20.13, according to ZipRecruiter salary data. Most workers in this role earn between $14.90 and $23.56 per hour, depending on experience, location, and employer.

What does a freelance plasma spray operator do?

A Freelance Plasma Spray Operator is a skilled technician who applies protective or functional coatings to surfaces using plasma spray equipment. Working independently or on a contract basis, they prepare surfaces, set up and operate plasma spray guns, and ensure coatings meet required specifications for industries like aerospace, automotive, or manufacturing. They must understand different materials and safety protocols, as well as troubleshoot equipment and maintain quality standards throughout the coating process.

What skills and qualifications are needed to be a freelance plasma spray operator?

To thrive as a Freelance Plasma Spray Operator, you need strong technical knowledge of thermal spray processes, experience with coating materials, and relevant vocational training or certifications in industrial coating or welding. Familiarity with plasma spray equipment, safety protocols, and quality control systems is typically required. Excellent attention to detail, problem-solving abilities, and effective communication help ensure high-quality, consistent results and client satisfaction. These skills and qualities are essential for producing durable coatings, meeting industry standards, and maintaining a safe, efficient work environment.

What challenges do freelance plasma spray operators face when working with different clients and projects?

Freelance Plasma Spray Operators often encounter challenges related to varying equipment standards, material specifications, and production timelines set by different clients. Adapting quickly to new environments and understanding unique project requirements is essential. Additionally, freelancers must ensure consistent coating quality while managing their own schedules and maintaining safety protocols. Strong communication skills and a proactive approach to troubleshooting are important to successfully navigate these challenges.

What is the difference between Freelance Plasma Spray Operator vs Weld Coater?

AspectFreelance Plasma Spray OperatorWeld Coater
CredentialsTypically requires certifications in plasma spraying and safety trainingOften requires welding certifications and coating process knowledge
Work EnvironmentIndustrial facilities, aerospace, or manufacturing plantsManufacturing, metal fabrication, or industrial coating settings
Industry UsageUsed in thermal barrier coatings, aerospace, and repair workUsed for corrosion protection, wear resistance, and surface finishing

The main difference between a Freelance Plasma Spray Operator and a Weld Coater lies in their specific coating techniques and certifications. While both work in industrial environments and require safety training, plasma spray operators focus on thermal spray processes, whereas weld coaters specialize in applying protective coatings through welding-related methods. Understanding these distinctions helps employers and job seekers identify the right role based on skills and industry needs.

What cities are hiring for Freelance Plasma Spray Operator jobs?

Cities with the most Freelance Plasma Spray Operator job openings:

What are the most commonly searched types of Plasma Spray Operator jobs?

The most popular types of Plasma Spray Operator jobs are:

What states have the most Freelance Plasma Spray Operator jobs?

States with the most job openings for Freelance Plasma Spray Operator jobs include:

Freelance Plasma Spray Operator jobs near you

Thermal Spray Operator

AAA USA

Orlando, FL • On-site

$33 - $52/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

Posted 4 days ago

Job description

Must be willing to travel/permanently relocate to Jupiter, FL.

AAA USA is actively hiring experienced Thermal Spray Operator to support advanced aerospace manufacturing and gas turbine component repair programs in Jupiter, Florida. We are seeking skilled manufacturing professionals with experience in thermal spray coatings, industrial robotics, CNC machining, automated manufacturing systems, or precision component repair.

Whether your background includes HVOF, Plasma Spray, FANUC robotics, CNC machining, automated production cells, or aerospace manufacturing, this is an excellent opportunity to apply your skills using state-of-the-art thermal spray technology in a clean, safety-focused manufacturing environment.

This is an excellent opportunity to join a long-term aerospace program offering competitive pay, overtime opportunities, relocation assistance, and career growth within the aerospace manufacturing industry.

Why Aerospace Professionals Choose AAA USA:
  • Competitive Pay.
  • Overtime Opportunities.
  • Long-Term Aerospace Programs.
  • Relocation Assistance Available.
  • Referral Programs.
  • Medical, Dental & Vision Benefits.
  • 401(k) with Company Match.
  • Paid Time Off & Paid Holidays.

Essential Functions:
  • Operate robotic thermal spray equipment to apply protective coatings to aerospace gas turbine components.
  • Prepare components for coating through blasting, masking, cleaning, and fixture installation.
  • Program, operate, and monitor automated coating systems, robotic manufacturing cells, and related production equipment.
  • Inspect coating thickness, coverage, and overall quality using precision measuring equipment and engineering specifications.
  • Read and interpret blueprints, work instructions, engineering drawings, and coating specifications.
  • Complete production, inspection, and quality documentation while reporting non-conforming conditions as required.
  • Perform routine maintenance on thermal spray equipment, tooling, and automated systems.
  • Collaborate with Production, Engineering, and Quality teams to ensure customer requirements and production schedules are met.
  • Maintain a clean, organized, and safe work environment while following all safety, environmental, and quality procedures.

Requirements:
  • Minimum of 2 years of experience in thermal spray, aerospace manufacturing, CNC machining, industrial robotics, automated manufacturing, or a related manufacturing environment.
  • Experience operating thermal spray equipment such as GTV, Sulzer Metco, or similar coating systems preferred.
  • Experience with HVOF, Plasma Spray, APS (Atmospheric Plasma Spray), Thermal Barrier Coatings (TBC), or other industrial coating processes preferred.
  • Experience operating or programming industrial robots such as FANUC, ABB, KUKA, or similar automated manufacturing systems is a plus.
  • CNC machine operation or programming experience is welcomed.
  • Ability to read and interpret blueprints, engineering drawings, work instructions, and technical specifications.
  • Experience using precision measuring instruments and inspection equipment.
  • Basic computer skills, including Microsoft Office; SAP or other ERP system experience preferred.
  • Strong attention to detail, mechanical aptitude, and commitment to quality workmanship.
  • Must be eligible to work in the United States.

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About AAA USA

Sourced by ZipRecruiter

Industry

Strategic planning consulting services

Company size

501 - 1,000 Employees

Headquarters location

Mobile, AL, US

Year founded

2013

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